甘蔗收获机喂入系统结构改进与仿真试验
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国家自然科学基金项目(51465006)


Structure Improvement and Simulation Test of Sugarcane Harvester Feeding System
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    摘要:

    通过试验研究和虚拟仿真分析发现,现有的小型甘蔗收获机喂入系统齿轮箱设计存在缺陷,易导致喂入系统的甘蔗堵塞。通过分析,对喂入系统结构进行了改进设计,将齿轮箱换成梯形齿型喂入辊,同时两个切割器的刀轴由一对反向同步旋转的液压同步马达驱动;通过SolidWorks软件建立喂入系统的三维模型,再通过ADAMS软件进行仿真分析,结果表明:改进后的喂入系统不仅扩大了切割传动机构的物流通道,而且将齿轮箱对甘蔗产生的被动的滑动摩擦阻力转化为改进后喂入辊对甘蔗产生的主动作用的滚动摩擦驱动力;改进后的喂入辊使甘蔗在螺旋提升输送装置上的滞留时间较原来缩短了35.9%,对甘蔗的最大径向作用力比齿轮箱降低了86%,甘蔗更易进入物流通道,其输送性能得到明显改善,解决了喂入系统易于堵塞的问题,对试验部分切割器马达压力测量结果起到了反证作用;仿真试验也表明适当提高喂入辊转速有利于降低甘蔗收获机的堵塞率,为喂入系统结构参数和位置参数的改进设计提供了参考依据。

    Abstract:

    On the basis of analyzing the defects and shortcomings of the existing sugarcane harvester feeding system, simulation analysis and experimental research has shown that the improvement of gearbox of feeding system is helpful to ameliorate the knife dish plugging problem in the sugarcane harvester. The structure improvement of feeding system was mainly carried out with respect to the functional characteristics of the gearbox. The gearbox was changed by feeding roller, and the shafts of two cutters were driven by a pair of reverse synchronous rotating hydraulic synchronous motor. The improved feeding system can expand the logistics channel of cutting transmission mechanism. Meanwhile, the negative sliding frictional resistance the gearbox has on sugarcane was converted into positive rolling frictional driving force produced by the feeding roller. The trapezoidal tooth on feeding roller can not only play the role of clamping and conveying sugarcane, but also envelope sugarcane and increase the contact surface between the sugarcane and feeding roller, which increases the dynamic friction of sugarcane. 3D graphics software SolidWorks was used to modeling, then the improved model was imported into simulation software ADAMS for motion and force analysis. The results show that the improved feeding roller can shorten the retention time on screw conveyor by 359%, as well as reduce the force exerted to the sugarcane by 86% compared to gearbox. That is to say, the sugarcane was more easily to skid into the logistics channel, and the conveying speed is faster with backward transport distance farther. The transmission performance is significantly improved, which can effectively suppress the feeding system plugging problem and play a disproof role of the test about cutter motor pressure measurement. The simulation experiment also shows that the retention time of the sugarcane on the screw was reduced relative to the speed of the feeding roller, and the amount of time of 150r/min speed was shortened by 20% compared to that of 250r/min speed. And the times that the feeding roller applied to the sugarcane was reduced relatively and the radial force exerted to the sugarcane was reduced significantly. Therefore, an appropriate increase in the feeding roller speed can improve the transportation quality of sugarcane and reduce the blocking rate of sugarcane harvester, which can provide a reference for improvement of cutter structure and position parameters.

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李尚平,邓雄,钟家勤,宋俊敏,王海波.甘蔗收获机喂入系统结构改进与仿真试验[J].农业机械学报,2016,47(5):91-98.

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  • 收稿日期:2015-09-21
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  • 在线发布日期: 2016-05-10
  • 出版日期: 2016-05-10