移栽机曲柄滑槽式栽植机构设计与试验
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国家自然科学基金项目(51505130)、黑龙江省自然科学基金项目(E2015042)、河南省教育厅高校科研项目(15A416003)和河南科技大学高级别培育基金项目(2016GJB002)


Design and Experiment on Crank-chute Planting Mechanism of Transplanting Machine
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    摘要:

    为了提高膜上移栽机的钵苗栽植直立度并减少破膜程度,提出了一种曲柄滑槽式栽植机构,阐述了移栽工作原理及结构组成,并建立了机构的运动数学模型。基于该模型采用Matlab软件编写了栽植机构的仿真分析与优化程序,分析了主要参数对机构运动轨迹特性的影响规律;以钵苗栽植直立度较高且破膜程度较低为优化指标(即鸭嘴栽植点出、入土轨迹尽量垂直垄面,且出、入垄面点和栽植点间距尽量小),利用程序优选出了一组最优的机构参数组合:在移栽机组作业速度v=500mm/s时,L1=150mm、L3=120mm、L4=310mm、L=680mm、θ1=10°、θ3=15°、θ=20°;在此组合下栽植器鸭嘴端的绝对运动轨迹在出入垄面时呈显著“γ”型轮廓,利于钵苗直立与穴口较小撕膜。提出了一种破膜程度检测方法,以烟草钵苗为对象进行了整机田间试验,结果表明:钵苗栽植直立度较高,优良率超过93%,较现有七杆式栽植机构提高10个百分点;栽植器鸭嘴的破膜程度有效减小,最低可降至8%。

    Abstract:

    In order to improve the upright degree and reduce the damage in the process of transplanting for the film transplanting machine, a crankchute planting mechanism was designed and the mathematical model of this mechanism was built. The optimization program of mechanism was programmed on the base of the model with the Matlab software, and the influence law of the key parameters of this mechanism on the trajectory of the planting point was analyzed. The upright degree was chosen as the optimization indicator, which is, the insert point and the leaving point is perpendicular to the soil ridge as much as possible and these two points should be close to the planting point as much as possible. With the optimization program, a group of optimal parameters of this mechanism were obtained, that means, the velocity of the machine, which was 500mm/s, the length of different bars including L1=150mm, L3=120mm, L4=310mm, L=680mm, different angles including θ1=10°,θ3=15°, θ=20°, and with these parameters the trajectory of the planting point was γ,which was beneficial to the seedling to be upright and had less damage to the film. The experimental prototype was manufactured according to the optimal parameter, the field experiment was done with the tobacco seedlings chosen as the experiment object, the experiment result showed that the upright degree was above 93%,and the damage rate of the planting mechanism on the film can be diminished to 8%.

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金鑫,杜新武,杨传华,姬江涛,王世光,颜华.移栽机曲柄滑槽式栽植机构设计与试验[J].农业机械学报,2016,47(5):83-90.

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  • 收稿日期:2016-01-10
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  • 在线发布日期: 2016-05-10
  • 出版日期: 2016-05-10