茶园施肥机离心撒肥过程仿真与参数优化
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农业部公益性行业(农业)科研专项(201303012)、江苏高校优势学科建设工程项目(2014-37)和江苏省青蓝工程项目


Simulation and Parameter Optimization of Centrifugal Fertilizer Spreader for Tea Plants
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    摘要:

    针对目前茶园中无专用施肥或撒肥装备,传统的大田撒肥装置无法适应茶树较窄行距的问题,根据茶树行距和肥料特性,设计了叶片位置倾角可调的偏置式撒肥离心盘。基于撒肥过程的受力和运动分析,以肥料颗粒为对象,建立其在离心盘上运动的动力学模型。基于Design-Expert的正交试验设计和中心组合曲面响应设计,首先进行撒肥过程的离散元仿真,建立颗粒分布变异系数与施肥机行走速度、离心盘叶片个数、叶片偏置角度等因素之间的关系模型并解析;然后进行撒肥工作参数的优化。结果表明,各因素对分布变异系数影响的主次顺序为:叶片个数、偏置角度、行走速度;叶片个数与偏置角度的交互作用对分布变异系数的影响较为明显, 叶片个数与偏置角度的交互作用对分布变异系数的影响较弱;经回归分析和优化可知,当叶片个数为5、偏置角度为13.44°、行走速度为0.6m/s时,分布变异系数达到最小值6.12%;验证试验的实测值与模型理论值的平均相对误差为11.18%。因此,基于离散元的撒肥过程仿真可用于离心式撒肥装置工作参数的优化,并可获得较好的茶园撒肥均匀性。

    Abstract:

    No customized fertilizer machines are widely applied in tea fields and traditional spreaders for field crops are constrained by the narrow row spacing of tea trees when used for tea fields. According to the row spacing of tea trees and the characteristics of fertilizer, fertilizerpushing blades were deployed away from the center of the centrifugal plate with their adjustable offset angles, and the horseshoeshaped outlet was adopted. A dynamic model of the fertilizer particle’s movement on the centrifugal plate was established through force and kinetic analysis. With orthogonal test design and central composite design in Design-Expert, the fertilizer spreading process was simulated with EDEM based on a discrete element model. A regression equation of the relationship between variation coefficient of fertilizer particles’ distribution and spreader forwarding speed, blade number and blade offset angle was obtained, and the order of the influence of the above factors on the variation coefficient of fertilizer particle distribution was: blade number, forwarding speed, blade offset angle. The influence of the interaction between blade number and offset angle on variation coefficient was significant, while the influence was less for the interaction between forwarding speed and blade offset angle. It is found out after regression analysis and optimization that the variation coefficient decreased to the minimum of 6.12% when blade number was 5, forwarding speed was 0.6 m/s and blade offset angle was 13.44°. The validation experiment showed that the average relative error between the measurements and the predictions was 11.18%. Therefore, the EDEM simulation model could be used to optimize operation parameters of a centrifugalplate fertilizer spreader, and achieve the expected spreading uniformity in tea fields.

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胡永光,杨叶成,肖宏儒,李萍萍.茶园施肥机离心撒肥过程仿真与参数优化[J].农业机械学报,2016,47(5):77-82.

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  • 收稿日期:2015-10-10
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  • 在线发布日期: 2016-05-10
  • 出版日期: 2016-05-10