基于两段收获的弹齿式花生捡拾机构研究
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国家自然科学基金项目(51575367)和高等学校博士学科点专项科研基金项目(20122103110009)


Spring-finger Peanut Pickup Mechanism Based on Two-stage Harvest
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    摘要:

    为解决花生两段式机械收获过程中因花生捡拾装置存在植株“壅堆”与“抛起”而造成掉果损失的问题,结合相应的花生收获农艺和植株物理机械特性,针对滑道式弹齿滚筒式捡拾装置,根据弹齿在捡拾、举升、推送和空回4节拍中实现的理想摆动姿态和运动规律,以捡拾装置护板半径最小为主要目标,采用非支配排序遗传算法NSGA-II进行了弹齿、曲柄、滑道和护板等多元件整体优化设计和机构参数优化,分析了弹齿、曲柄、护板等构件参数变化对目标函数的影响。根据4个工位中弹齿摆动特点,设计凸轮滑道中心线轨迹方程,运用Matlab编程获得滑道中心线轨迹,并采用非均匀三次B样条曲线对凸轮滑道轮廓线进行平滑处理。通过ADAMS动力学与运动学仿真,获得捡拾过程中齿端运动轨迹,通过分析确定了空回工位采用五次多项式过渡方式。根据设计结果制作弹齿滚筒式花生捡拾装置。通过样机运转试验、花生捡拾性能试验表明,新型弹齿式捡拾装置用于花生捡拾过程中,不存在植株“壅堆”与“抛起”问题;通过响应面分析法及试验,获得捡拾装置最优工作参数为:前进速度V为48.0m/min,转速N为53.1r/min,离地高度H为-7.4mm。在花生植株含水率15%~17%的两段收获条件下,花生植株捡拾率为98.9%,掉果损失率为2.5%。

    Abstract:

    In order to reduce the loss of peanut caused by peanut plants stacking and throwing during two-stage peanut harvester working, a spring-finger cylinder pickup was designed by analyzing spring-finger swing and movement rule of a sliding spring-finger cylinder pickup in four processes of picking, lifting, pulling, and null swing with peanut harvest agronomic and plant physical and mechanical characteristics parameters, including spring-finger, crank, slide, shield, etc. which were optimized and designed optimally by NSGA-II for minimum shield radius. Equations of cam slide centerline locus were designed by using spring-finger swing characteristic. Cam slide centerline locus was obtained and smoothed by using Matlab and cubic non-uniform B-spline. The end displacement locus of the spring-finger was obtained by using ADAMS. The quintic polynomial was used in null swing station with spring-finger swing simulation analysis. The experiments of prototype working and collecting peanut plants indicate that, the phenomenon of peanut plants stacking and throwing was disappeared; the optimal working parameters of springfinger cylinder pickup were obtained by using response surface method: the forward speed was 48.0m/min, cylinder rotating speed was 53.1r/min, and height above around was -7.4mm. The collecting rate and the loss rate were 98.9% and 2.5% respectively under peanut plant moisture content of 15%~17% in two-stage harvest.

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许涛,沈永哲,高连兴,张旭东,吕长义,刘志侠.基于两段收获的弹齿式花生捡拾机构研究[J].农业机械学报,2016,47(3):90-97.

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  • 收稿日期:2015-11-05
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  • 在线发布日期: 2016-03-10
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