猪粪厌氧消化液两阶段闭式循环氨脱除工艺优化
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国家高技术研究发展计划(863计划)资助项目(2012AA101803)、北京市科技计划资助项目(D141100001214001、D141100001214002)和“十二五”国家科技支撑计划资助项目(2012BAD47B02)


Optimization of Ammonia Stripping Process in Two-stage Air-recirculation for Anaerobic Digestion of Pig Manure
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    摘要:

    针对氨吹脱工艺碱消耗量大、填料塔填料易结垢造成压降、塔板塔易夹带雾沫、漏液的技术缺陷和尾气氨吸收不完全的问题,设计了两阶段闭式循环氨脱除工艺,并利用研发的鼓泡反应器进行了猪粪厌氧消化液NH+4N脱除的研究。利用响应面法优化气流量、投碱量、气液比与NH+4N去除率的控制模型。研究表明:第1阶段吹脱厌氧消化液CO2,消化液pH值1h可从8.03升高到8.86;第2阶段在气流量、投碱量和气液比分别为6L/min、22.13g和3.000时,NH+4N去除率可达96.78%;两阶段闭式循环氨脱除工艺可用于未固液分离的猪粪厌氧消化液NH+4N的脱除,鼓泡反应器可作为该工艺条件下的NH+4N脱除装置。

    Abstract:

    Ammonia stripping process consumes large amounts of alkali. The packed column is easy to scale and cause pressure drop. The tray tower has the disadvantages of discharge and the large fine droplets loss by entrainment. Besides, the absorption of ammonia nitrogen in the exhaust gas is incomplete. In order to solve the above problems, a twostage airrecirculated stripping process was developed and used in the gasliquid reactor to remove the ammonia nitrogen during anaerobic digestion of pig manure. A mathematical model focusing on the effects of controlling factors (gas flow rate, dose of alkali and gastoliquid ratio) on one response (ammonium nitrogen removal efficiency) was developed and fitted by response surface methodology (RSM). The results showed that the pH value could rise from 803 to 886 in 1h by stripping CO2. The alkalinity of anaerobic digestion was decreased from (8.953±297)mg/L to (8.283±21)mg/L. Stripping carbon dioxide was conducive to reduce the buffer capacity of anaerobic. The ammonium nitrogen removal efficiency could reach 96.78% (dose of lime 22.13g, gas flow rate 6L/min, gastoliquid ratio 3.000). The twostage airrecirculation process could be used to remove and recover ammonium nitrogen in anaerobic digestion of pig manure without pretreatment in this system. The RSM further optimized the twostage airrecirculation ammonia removal process. The developed gasliquid reactor could be used to remove ammonium nitrogen with airrecirculated stripping process.

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刘 良,訾 海,陈新颖,庞昌乐,董仁杰.猪粪厌氧消化液两阶段闭式循环氨脱除工艺优化[J].农业机械学报,2015,46(9):211-216.

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  • 收稿日期:2015-01-29
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  • 在线发布日期: 2015-09-10
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