回转筒内秸秆碎料回转周期和料层完全混合时间研究
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中央高校基础科研业务费专项资金资助项目(FRF-SD-12-007B)、北京市教委共建资助项目、国家高技术研究发展计划(863计划)资助项目(2012AA101805)和北京科技创新基地培育和开发资助项目(Z141100000614005)


Rotary Cycle of Crushed Straw Material Bed and Complete Mixing Time of Layers in Rotary Cylinder
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    摘要:

    基于试验和理论分析,研究了回转筒型固态发酵罐内秸秆粉碎料的料床回转周期,建立了数学模型,其计算准确度达95%以上;结合图像分析法和料床回转周期,发现筒内上下料层完全混合时料层所转圈数与筒体转速关系不大,与筒内料体积填充率呈线性关系。由此回归并推导出只需知道筒内料体积填充率和筒体转速,便可预测上下料层完全混合的公式,其计算准确度达90%以上。提出了以上研究成果在工业级发酵罐中应用的方法。

    Abstract:

    Cylinder is used for solid-state fermentation, and the lower crushed straw material layer in the cylinder is lack of oxygen which leads to higher layer temperature, death of yeast and the decrease of fermentation efficiency. Rotating the cylinder will mix the material layers to balance temperature. It needs to forecast the complete mixing time of layers. Firstly, a rotary cylinder was built to analyze the mode of material bed’s rotation, and a model to describe the rotary cycle (T) of material bed was built. As there were too many variables need to be measured, height difference and length of bed’s arc edge which were hard to measure were replaced with easily measured cylinder rotary speed and material volume filling rate based on regression and error analysis. The calculation accuracy of the simplified formula was higher than 95%. Secondly, based on image analysis method and VB programming, complete tests were done to get the complete mixing time (τG) of upper and lower layers at different filling rates (0.2, 0.4, 0.6) and rotary speeds of cylinder (0.9, 4.5, 8.0 r/min). τG was divided by T to get rotation number of material bed (NR) when two layers were completely mixed. The results showed that NR had little relationship with rotary speed of cylinder and had linear relationship with filling rate. Based on regression and error analysis, a formula was built to calculate NR at different filling rates. Multiplying T by NR can derive a formula which was used to forecast τG of upper and lower layers. The calculation accuracy of the formula was higher than 90%. The way to get such a formula on other cylinders was also introduced. The result is helpful on designing and operating of cylinder in order to improve fermentation efficiency.

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周敬之,周知星,冯俊小,李十中.回转筒内秸秆碎料回转周期和料层完全混合时间研究[J].农业机械学报,2015,46(8):178-185,238.

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  • 收稿日期:2014-12-10
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  • 在线发布日期: 2015-08-10
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