生物质水热转化工艺优化与液体产物特性研究
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国家自然科学基金资助项目(51406063)和中国博士后科学基金资助项目(2014M552053)


Optimization of Hydrothermal Treatment of Biomass and Characterization of Liquid Product
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    摘要:

    为了研究生物质在水热降解过程中产物的分布及其液体产物特性,首先通过正交试验对生物质水热转化的工艺进行优化,根据不同的目标产物探索最优工艺条件,并对生物质样品的种类、反应温度、停留时间、原料质量和粒径等反应因素的变化规律进行研究,所得重质油产率最佳工艺条件是:采用松木屑为原料,温度250℃,停留时间15 min,原料质量10 g,水质量110 g,生物质粒径80~150目,此时松木屑的干基重质油产率(质量分数)为28.00%。最后结合正交试验结果,选取棉秆为原料,研究单因素反应条件(温度、时间、粒径以及催化剂)下产物产率分布和液体产物特性。结果表明,在无催化剂加入的试验中,温度300℃,停留时间10 min,粒径80~150目下棉秆重质油产率(质量分数)最大为24.14%;当K2CO3作为催化剂,停留时间为20 min时,重质油产率由未添加催化剂时的18.00%提高至29.86%,催化剂的加入在提高油产率的同时,对油的组份也产生了影响,酸类和酮类物质减少,油的pH值提高。

    Abstract:

    The key parameters for biomass hydrothermal treatment were optimized for product distribution on the basis of a L16 (45) orthogonal experiment design. Results showed that biomass species, particle size and hydrothermal temperature significantly affected heavy oil yield. By contrast, the effect of biomass concentration was negligible. The maximum heavy oil yield was 28.00% at the optimal condition (biomass species, pine sawdust; hydrothermal temperature, 250℃; biomass particle size, 80~150 mesh; residence time, 15 min; concentration, 10 g of raw material and 110 g of water). In addition, cotton straw yielded the most liquid in the agricultural straws, although ash content was low. The cotton straw was treated in an autoclave reactor. The influences of temperature, residence time, catalysts and the size of cotton straw particles on product distribution were investigated. The increase in temperature reduced solid residue yield. Moreover, the heavy oil yield was increased firstly and then decreased. The yields of light oil and gas increased. Specifically, the yield of heavy oil was 16.98% at 250℃; it was maximized at 19.57% when temperature was 275℃. At this point, the solid residue yield was decreased from 32.14% to 23.00%. When the temperature range was between 275℃and 325℃, the yields of heavy oil and solid residue did not change significantly. When residence time was less than 15 min, heavy oil yield was increased firstly and then decreased. This yield peaked at 24.14% when the residence time was 10 min. Meanwhile, the solid residue yield was decreased firstly and then increased. The yields of light oil and gas did not change considerably. When the residence time was extended to 30 min, the heavy oil yield was decreased to 10.86%. The solid residue yield was decreased firstly and then increased. Furthermore, the yield reached 28.67% when residence time was 25 min. Particle size had little influence on the hydrothermal conversion of cotton straw relative to the reaction temperature and time. The addition of catalysts increased heavy oil yield and reduced that of solid residue. The yields of light oil and gas did not change significantly. The influences of catalysts on heavy oil yield were ranked as follows: K2CO3>KOH>Na2CO3>Ca(OH)2>NaOH. When K2CO3 was used as the catalyst, heavy oil yield was increased from 18.00% to 29.86%. The results of analysis with gas chromatography-mass spectroscopy (GC-MS) indicated that the liquid product contained organic components, namely, acids, esters, aldehydes, ketones and phenols. Among these components, acids, esters, phenols and their derivatives were dominant. The addition of catalysts increased oil yield and also affected the oil components. Specifically, acids and ketones were reduced and the pH value of the oil was increased. As a result, its quality was improved to a certain extent. The results can provide a reference for biomass hydrothermal treatment.

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高英,余波,陈汉平,王贤华,吴可,袁巧霞.生物质水热转化工艺优化与液体产物特性研究[J].农业机械学报,2015,46(8):169-177,205.

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  • 收稿日期:2014-10-22
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  • 在线发布日期: 2015-08-10
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