转轮式全混合日粮混合机试验设计与机理分析
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国家自然科学基金资助项目(51405076)、高等学校博士学科点专项科研基金资助项目(20124105110004)和黑龙江省科技攻关资助项目(GC13B604)


Experimental Design and Principle Analysis on Paddle-wheel Total Mixed Ration Mixer
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    摘要:

    为了揭示设计的转轮式全混合日粮混合机的混合机理,将其混合室在空间上平均划分为4个区,并结合高速摄像(1200帧/s,4G) 技术对其混合过程进行深入细致的研究,得出了其混合过程主要是剪切混合、对流混合和扩散混合交替进行的过程,且在混合过程中伴有物料的滑移运动、瀑布运动和涡流运动,并得出转子转速、混合叶板角度、混合时间和充满系数4个因素对混合质量影响较大,依据变异系数评价指标对上述因素进行了试验研究,确定其参数取值范围为:转子转速29~31r/min,混合叶板角度16°~26°,混合时间10~12min,充满系数48%~53%,在此范围内变异系数小于10%。

    Abstract:

    On the basis of the development status of total mixed ration mixer in China, the paddle-wheel total mixed ration mixer was developed. To reveal mixing principle of the mixer, the mixing chamber was divided into four districts, and research of the mixing process was conducted by using high-speed cameras (1200 frames/s, 4G). This study showed that shear mixing, convective mixing and diffusion mixing were the main modes in the mixing process, and accompanied by gliding motion, waterfall movement and eddy motion. It could be obtained that the rotor speed, angle of the mixing paddle, mixing time and fullness coefficient had greater influences on the mixing performance of the paddle-wheel total mixed ration mixer. Then, the above four parameters were decided as experimental factors, and variation coefficient was chosen as the evaluation index, experiments were done by design method of quadratic regression orthogonal rotational combination. Through the experimental study on paddle-wheel total mixed ration mixer, the main parameters in structure and motion of the mixer were optimized and determined as follows: rotor speed of 29~31r/min, the angle of mixing paddle of 16°~26°, mixing time of 10~12min, fullness coefficient of 48%~53%. The research of paddle-wheel total mixed ration mixer could provide a theoretical support for the optimum design and performance forecast of the mixer.

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于克强,李利桥,何 勋,王德福,张全超,那明君.转轮式全混合日粮混合机试验设计与机理分析[J].农业机械学报,2015,46(7):109-117. Yu Keqiang, Li Liqiao, He Xun, Wang Defu, Zhang Quanchao, Na Mingjun. Experimental Design and Principle Analysis on Paddle-wheel Total Mixed Ration Mixer[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(7):109-117

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  • 收稿日期:2014-09-21
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  • 在线发布日期: 2015-07-10
  • 出版日期: 2015-07-10