基于表面磨损的机床导轨副精度保持性模型
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国家自然科学基金资助项目(51105275、51275347)和天津市应用基础与前沿技术研究计划重点资助项目(13JCZDJC35000)


Modeling of Precision Retaining Ability for Slide Guide of Machine Tool Based on Wear Analysis
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    摘要:

    运用统计学规律对滑动导轨副在实际运行工况下的磨损特征与精度衰减进行了分析,从而建立了滑动导轨副的精度保持性模型,该模型反映了导轨副的精度保持性能与导轨副工况参数、运行参数、材料属性以及磨损状况的定量关系。利用自主研制的导轨副精度保持性实验台进行了导轨副试样的磨损精度实验,验证了理论模型的有效性。该理论模型既可以预测导轨副的精度保持寿命,也可以指导导轨副的耐磨设计及精度保持性设计。

    Abstract:

    Precision and precision retaining ability are core indicators of performance of high precision machine tool. Guide pair works as the core part of feed system of machine tool and it decides the machining quality and precision of workpieces. Slide guide is one kind of the most frequently used guide pair of machine tool. It is a typical sliding friction system and definitely wear is the primary factor to cause the precision attenuation of the slide guide. The slide guide of machine tool feeds stochastically in its working process, which leads to the complicated wear behavior of the guide surface. Based on statistical theory, an analytical model of precision retaining ability of slide guide was constructed with analysis of the wear characteristics and accuracy attenuation of slide guide under working conditions. The quantitative relationships between precision retaining ability and its influencing factors, i.e., working condition parameters, running parameters, material property and wear coefficient were described by the model. A test bench of precision retaining ability of slide guides was developed. Bench tests of precision retaining ability with the slide guide samples were conducted to validate the theoretical model. The maximal relative error of experimental results and calculated results were 22%. It indicated that the calculated results fit with the experimental results and the model of precision retaining ability was reasonable. The model can predict the accuracy life of slide guide and it also can provide references for the tribology design and precision retaining design for slide guide.

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谭雁清,张连洪,王凯峰,胡亚辉.基于表面磨损的机床导轨副精度保持性模型[J].农业机械学报,2015,46(2):351-356.

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  • 收稿日期:2014-11-03
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  • 在线发布日期: 2015-02-10
  • 出版日期: 2015-02-10