果园双摆弥雾施药系统设计
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中国博士后科学基金资助项目(2012M521013)、江苏省农机三新工程资助项目(NJ2012—08)、镇江市农业科技支撑计划资助项目(NY2012029)和江苏高校优势学科建设工程资助项目(PAPD)


Development of Orchard Symmetric Swing Mist Spraying System
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    摘要:

    针对现有果园施药装备体积与功耗过大、药液浪费严重等问题,设计了果园双摆弥雾施药系统。通过驱动布置方案和自由度分析,设计了由直流电动机驱动的对称双曲柄机构和驱动点与支点万向节—滑轨多级运动副所构成的平面—空间混合型机构,实现了双弥雾机的摆动扩幅。为方便操纵并避免药液反流等现象的发生,设计了单片机自动控制系统,实现了双摆弥雾施药系统复杂启停动作流程的一键控制。根据果园规格,分别以车身尺寸最小为目标,以弥雾施药对树冠的有效覆盖为约束条件,通过非线性规划确定了曲柄长度、曲柄转动中心高度、支点高度、曲柄中心距、支点中心距等结构参数。进而根据果树施药量和弥雾均匀度要求,以施药作业效率最高为目标,确定了系统行进速度和曲柄转速。该施药系统可实现弥雾半径仅400mm小型弥雾机对高度1500~4300mm和横向5500mm的树冠范围的有效覆盖,并有效保证果树双侧弥雾喷施的均匀度和药量条件,作业效率可达2.33~2.67hm2/h,实现了果园机载施药系统的节能节药和小型化,为果园植保提供了新型的施药装备。

    Abstract:

    Present orchard spray equipment is much larger, and both power and pesticide consumption are much higher. To overcome the above deficiency, an orchard symmetric swing mist spraying system was developed. To expand the diameter of mist spraying, a planar-spatial hybrid mechanism was designed firstly by analyzing the configuration of driving point and fulcrum, and degree of freedom. The planar-spatial hybrid mechanism was driven by a DC motor, which consisted of a symmetrical double crank mechanism and different multi-degree joints at driving points and fulcrums to realize spatial swing motion of the two mist sprayers. To simplify the manipulation and avoid the backflow of pesticide, a MCU control system was designed to realize one-button start/stop operation of the complex action process of the symmetric swing mist spraying system. According to the orchard’s specification, the structural parameters, including the length of the crank, the height of crank center, height of fulcrum, distance of crank center and distance of fulcrum, were determined by nonlinear programming that took the minimization of machine size and the effective covering of canopy by mist spray as objective and constraint conditions, respectively. And then to achieve the highest efficiency of mist spraying under the constraints of both rate and uniformity of mist spraying, the optimal traveling speed of the machine and rotation speed of the crank were determined. This spraying system can guarantee the effective coverage of crowns within height of 1500~4300mm and 5500mm width with 400mm radius mini mist sprayer, and guarantee the uniformity and quantity for spray of mist spraying on both sides of the trees, whose working efficiency can reach 2.33~2.67hm2/h. It is an energy-saving, pesticide-saving and miniature mobile orchard spraying system and will be a better selection in the future for pest control in orchards.

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刘继展,王芹,詹国祥,冯上海.果园双摆弥雾施药系统设计[J].农业机械学报,2014,45(12):109-116.

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  • 收稿日期:2014-08-21
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  • 在线发布日期: 2014-12-10
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