基于直接驱动和自增力技术的AMT换挡系统
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国家自然科学基金资助项目(51306090)


AMT Shift System Based on Direct-drive and Self-energizing Technology
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    摘要:

    为进一步提高电控机械式自动变速器(AMT)的换挡品质和系统鲁棒性,提出一种应用直驱自增力换挡系统的AMT方案。设计了直接驱动装置的结构并对其性能进行测试,针对直接驱动技术存在的问题,研究一种具有自增力和提高换挡系统鲁棒性功能的增力式同步器,参考实车的相关参数,研制了直驱自增力换挡系统的原理性样机,完成了技术方案可行性与功能性的试验研究。结果表明,追求的换挡品质相同时,直驱自增力换挡系统同步阶段需要驱动装置提供的最大瞬时驱动力较小,降低了换挡过程中的能量损耗;当增力斜面角θ=116°时,增力式同步器的力放大系数nF约为1.54,实现了换挡系统放大驱动装置输出力和提高换挡系统鲁棒性的功能,为缩小驱动装置体积和降低换挡控制系统设计难度奠定了良好的技术基础。

    Abstract:

    In order to further improve shifting quality and system robustness of automated manual transmission (AMT), an AMT system program based on direct-drive and self-energizing shifting system is given. These technical measures can improve the compactness of the system and the shift quality of AMT, at the same time, the shifting energy loss happening in the process of gear switching is reduced greatly. The key technologies of shift system based on direct-drive technology are researched by theoretical analysis, simulation and experiment in this thesis. The structure of direct-drive device is designed, and then, the performance tests have been completed. To solve the inherent problems of direct-drive technology, a servo synchronizer with the function of self-energizing and improving the shifting system robustness is studied. The principle prototype of self-energizing shifting system is developed reference to real vehicle parameters. The universal test bench for AMT shift system based on 2-DOF EMA has been constructed. The feasibility, functionality and versatility of AMT shift system based on direct drive technology are verified in the last. The results show that the maximum instantaneous force provided by self-energizing shifting system is smaller than traditional shifting system in the same shifting quality, and the shifting energy loss can be reduced greatly. The force amplification coefficient nF is nearly 1.54 when the energizing bevel angle θis equal to 116°. For the direct-drive automated mechanical transmission, the upshift time is controlled in nearly 150ms and the synchronization time is controlled at 105ms when the rotary speed difference is 500r/min, the moment of inertia is 0.04kg·m2 and the maximum instantaneous force reaches 770N. At this moment, the maximum instantaneous force provided by shift driving device of direct-drive and self-energizing shift system is 500N, it has been reduced nearly 35%. Thus, the functions of amplifying force output by driving device and improving the shifting system robustness are implemented. It has laid a good technical foundation for decreasing the volume of driving device and reducing the difficulty of shifting control system design.

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葛文庆,李 波,赵彦峻,刘泽砚.基于直接驱动和自增力技术的AMT换挡系统[J].农业机械学报,2014,45(9):1-7.

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  • 收稿日期:2014-04-11
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  • 在线发布日期: 2014-09-10
  • 出版日期: 2014-09-10