柠条收获机圆盘锯式切割系统动力学仿真与参数优化
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山西省科技攻关重点资助项目(20090311043)、高等学校博士学科点专项科研基金资助项目(20111403130001)、山西省研究生优秀创新资助项目(20133061)和山西省重点实验室基金资助项目(2013011066-9)


Dynamic Simulation of Disc Saw Cutter System of Caragana Korshinskii Harvester
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    摘要:

    根据圆盘锯式切割系统的各部件的尺寸参数、柠条参数,在三维实体建模软件UG中建立单组切割部件和切割对象柠条的简化模型,导入动力学分析软件ADAMS中,对对象进行柔性体替换,进行刚柔耦合动力学特性分析。以切割锯盘的直径、厚度和切割部件的转速为影响因素,选取切割系统与柠条的作用力在各向的分力为评价指标表征柠条平茬效率,对影响平茬效率和功率的参数进行了三因素三水平的虚拟正交试验,得到各指标的响应面回归方程,并通过田间试验进行验证及对比分析。结果表明,当切割锯盘直径为400mm,切割锯盘厚度为5mm,切割部件转速为1500r/min时,单组切割部件的切割功率为12.32kW,柠条收获机的平茬效果最好。

    Abstract:

    The disc saw cutter system is one of the key components in caragana korshinskii harvester, and determines the cutting quality of caragana korshinskii. We established a simplified model of the cutter based on the parameters of each part of the disc saw cutter system, and built the cutting object caragana korshinskii model combining with the caragana korshinskii parameters. These parameters were introduced into dynamic analysis software ADAMS, and the cutting object was replaced as flexible body. The rigid-flexible coupling dynamic analysis of caragana korshinskii was conducted while the cutting institution was working. Considering the diameter, thickness and rotational speed of the disc saws as factors, the impact-force of x (direction of operation), y (vertical upward), and z (horizontal to left direction) axes between caragana plant and cutter were selected as the response function to represent the caragana cutting efficiency. A virtual orthogonal test of three factors and three levels was performed on parameters, which were related to the cutting efficiency and power. The response surface regression equation of each indicator was obtained, and the validation and comparative analysis was performed by field experiment. The result showed when the disc saw diameter was 400 mm, thickness was 5mm and the rotational speed was 1500r/min, the cutting power of one cutting component was 12.32kW, and the cutting efficiency was the best. This study provided the design basis for selecting the parameters of caragana korshinskii combine harvester.

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邱述金,郭玉明,郑德聪.柠条收获机圆盘锯式切割系统动力学仿真与参数优化[J].农业机械学报,2014,45(8):72-79.

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  • 收稿日期:2013-12-10
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  • 在线发布日期: 2014-08-10
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