基于离散元法的多层刮板式清粪机仿真优化
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国家农业产业技术体系(CARS—41)资助项目;公益性行业科研专项资金资助项目(200903009)


Simulation Optimization of Multilayer Manure Cleaning System Based on Discrete Element Method
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    摘要:

    为解决多层式刮板清粪机存在的末端粪便漏不净、对配套笼具系统层间距离要求高、运行稳定性差的问题,利用离散元分析软件EDEM 2.3对多层刮板式清粪机的工作过程进行了数值模拟,研究了刮板垂直倾角X1、刮板纵向倾角X2、承粪板倾角X3对多层刮板式清粪机机械性能的影响。通过对比模型中虚拟刮板与9LPT—3第一代样机上配置的多层刮板式清粪机的工作情况,验证模拟模型的可靠性。以清粪完成后粪便堆积体宽度Y1、清粪过程中粪便堆积体最大高度Y2、刮落量的稳定性Y3为评价指标,使用该虚拟模型进行二次正交旋转组合实验。结果表明,X1、X2、X3与Y1、Y2存在显著相关性,分别为P<0.0001和P<0.05,与Y3不相关;综合考虑后,x1、x2、x3分别选择7°、35°、5°时,多层刮板式清粪机的机械性能最佳。

    Abstract:

    In order to solve the problem existed in using of multilayer manure cleaning system carrying board which were manure accumulated at the end of multilayer manure, high demanding of large height of interlayer spacing in cage system, and poor stability of mechanical scraper, the discrete element analyses software EDEM 2.3 was used to numerically simulate the working process of multilayer manure cleaning system. The effects of the scraper vertical angle X1, the scraper longitudinal angle X2, and the inclination angle of manure carring board X3 on mechanical property of the multilayer manure cleaning scraper were analyzed. The reliability of the simulation model was verified by comparing the performance of virtual scraper and the multilayer manure cleaning scraper equipped in first generation prototype of 9LPT—3. Quadratic orthogonal rotation design with three factors was introduced by the simulation model, the width of manure deposit body after scraping process Y1, the maximum height of manure deposit body in scraping process Y2, and the stability of manure cleaning speed Y3 were selected as the indexes. The result showed that X1、X2 and X3 significantly correlated wih Y1 and Y2 (P<0.0001 and P<0.05 respectively), but didn’t correlate with Y3. It could be concluded that the most optimal mechanical property of the multilayer manure cleaning system would be obtained when x1、x2 and x3 were respectively selected as 7°, 35° and 5°.

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李恒,李腾飞,高扬,王红英,李保明.基于离散元法的多层刮板式清粪机仿真优化[J].农业机械学报,2013,44(Supp1):131-137.

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  • 在线发布日期: 2013-10-22
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