籽粒损失监测传感器敏感板振动特性与试验
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国家高技术研究发展计划(863计划)资助项目(2012AA10A502)、江苏省科技支撑计划资助项目(BE2012382、BE2012312)和江苏高校优势学科建设工程资助项目(苏财教(2011)8号)


Experiment and Vibration Characteristics of Sensitive Plate on Grain Loss Monitoring Sensor
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    摘要:

    为实现联合收获机工作过程中籽粒清选损失的实时自动监测,运用ANSYS软件分别以不锈钢304板、T6铝板、黄铜板作为敏感板,在不同厚度、边界条件下进行模态分析并以YT-5L型压电陶瓷作为敏感元件制成不同形式的籽粒损失监测传感器进行了籽粒碰撞试验,研究了敏感板振动特性与检测性能之间的关系,优选了籽粒损失监测传感器敏感板的材料及结构。设计了由电压放大器、带通滤波器电路、绝对值峰值检波放大电路、包络线检波电路、电压比较器电路和整波电路等组成的信号调制电路,以AT89C52单片机为核心开发测控系统,实时采集籽粒损失信号并具有报警、通讯输出功能。将研制的籽粒损失监测传感器安装在联合收获机上进行田间试验,结果表明所研制的籽粒损失监测传感器能够有效识别出饱满籽粒并实时显示清选损失率,最大测量相对误差为2.39%。

    Abstract:

    To monitor grain cleaning loss of combine harvester automatically and real-timely during the working process, a grain loss monitoring sensor was developed. Modal analysis was carried out under the conditions of different thicknesses and different boundaries by using ANSYS software with 304 stainless steel plate, T6 aluminum, brass plate as sensitive plates. Grain collision tests were carried out to study the relationship between the sensitive plate vibration characteristics and detecting performance by using YT-5L piezoelectric ceramic as sensitive element. Material and structure of the sensitive plate was selected. A signal process circuit which composed of voltage amplifier, band-pass filter, precision full-wave rectification and envelope detector and a control instrument which used AT89C52 microcontroller as the core chip were developed to measure the grain impact signal. The control instrument also had the alarm and communication functions. Field experimental results showed that the instrument could discriminate grain impact signal from strong interference effectively, and the grain cleaning loss ratio could be real-timely displayed, the maximum monitoring error was 2.39%. 

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李耀明,梁振伟,赵湛.籽粒损失监测传感器敏感板振动特性与试验[J].农业机械学报,2013,44(10):104-111.

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  • 在线发布日期: 2013-10-14
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