脉宽调制间歇喷雾变量喷施系统施药量控制
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江苏省自然科学基金资助项目(BK2009200)、镇江市农业科技支撑计划资助项目(NY201025)、江苏高校优势学科建设工程资助项目(苏财教(2011)8号)和江苏省农业装备智能化高技术研究重点实验室资助项目(BM2009703)


Application Rate Control Characteristics of Blended Pulse Variable Rate Application System
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    摘要:

    采用6013型直动式高速电磁阀、TR80-05型圆锥雾喷头、DBEE6-1X/50型先导式比例溢流阀和自制的PWM变量喷施控制器,设计了一套PWM间歇喷雾式变量喷施系统。就隔膜泵输入轴转速、喷头位置、喷雾压力、PWM控制信号频率和占空比等因素对喷头喷雾流量的影响进行了试验测试,采用单因素线性拟合法建立了0.2、0.3和0.4MPa喷雾压力下TR80-05型圆锥雾喷头的喷雾流量计算模型,得出了相应的施药量控制模型,并对整个PWM变量喷施系统的施药量控制性能进行了试验测试。测试结果表明:喷雾流量受喷头位置和PWM控制信号频率的影响很小,而受喷雾压力和PWM控制信号占空比的影响很大;在启用喷雾压力稳定控制功能的情况下,隔膜泵输入轴转速对喷雾流量的影响很小;在该电磁阀与喷头组合下,系统流量调节范围约为10∶1;当目标喷雾流量大于等于0.3 L/min时,喷雾流量控制误差在±4%范围内;整个系统的施药量控制误差在±6%范围内。

    Abstract:

    In order to study the application rate control characteristics of blended pulse variable rate application system, a blended pulse variable rate application system was constructed based on a commercial boom sprayer and by integration of high speed direct acting solenoid valves (type 6013), hollow cone nozzles (type TR80-05), pilot-operated proportional relief valve (type DBEE6-1X/50) and a self-designed PWM-based variable rate application controller. Influences of diaphragm pump’s input shaft rotating speed, nozzle positions, spray pressure, PWM signal frequency and duty cycle on nozzle’s spray flow rate were tested. Computational models of the nozzle’s spray flow rate under spray pressure of 0.2 MPa, 0.3 MPa and 0.4 MPa were fitted through monothetic linear regression, and corresponding control models of application rate were deduced. Application rate control characteristics testing experimentation of the blended pulse variable rate application system was performed too. Test results show that influences of nozzle positions and PWM signal frequency on the nozzle’s spray flow rate are very little, spray pressure and PWM signal duty cycle have crucial influences on the nozzle’s spray flow rate, the ratio of flow regulation is about 10∶1 with combine of the solenoid valve and the nozzle used in the system, the control error of spray flow rate is less than ±4% when objective spray flow rate is greater than 0.3 L/min, and the control error of application rate is less than ±6%.

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魏新华,蒋杉,张进敏,李青林.脉宽调制间歇喷雾变量喷施系统施药量控制[J].农业机械学报,2013,44(2):87-92,86.

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  • 在线发布日期: 2013-02-04
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