超厚叶片低比转数无过载排污泵数值计算与PIV实验
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江苏省企业院士工作站项目(BM2009525)


Numerical Calculation and Experiment of Non-overload Low Specific Speed Sewage Pump with Super-thick Blades
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    摘要:

    通过增加叶轮叶片的厚度来控制过流断面面积,从而实现低比转数排污泵的无过载特性。从样机的外特性实验结果可以看出:当过流断面面积趋于平缓变化时,流量达到1.5倍设计流量,泵的轴功率曲线即出现极值点,机组表现出明显的无过载性能。通过PIV内部流场测试技术与CFD数值计算手段,对垂直于轴线方向并通过叶轮出口宽度中间位置的截面进行了实验与预测,结果表明:设计工况下,数值计算结果不仅在外特性上与实验结果相符合,其内流场的计算也与PIV实验结果相一致;同时叶轮流道内部由于科氏力的作用导致压力面的相对速度小于吸力面, 叶轮流道内整体流场分布均匀,无明显脱流和漩涡;由于叶轮与蜗壳之间存在动静干涉问题,导致各个叶轮流道之间的流动并不呈绝对的轴对称分布。

    Abstract:

    The flow section area was controlled by increasing thickness of centrifugal impeller blade, so as to realize the non-overload characteristics of low specific speed sewage pump. It was shown from the external characteristic experimental results of prototype when the flow section area changed gently, the extreme point of shaft power curve appeared, and the units showed an obvious non-overload performance after the flow rate attained to 1.5 times of the designed flow. The experiments and prediction were also conducted to the section which perpendicular to the axis and passing by neutral position of impeller outlet. The experimental results showed that under the designed working conditions, the external characteristic experimental results were not only consistent with the computational results, but the PIV experimental data also had very good agreement with the internal flow field computation. At the same time, in the impeller channel, the relative velocity of pressure side was less than suction side due to the Coriolis effect, the flow field distributed uniformity with no obvious flow separation and vortex. The flow of each impeller channel was not in absolutely axial symmetrical distribution because of the rotor stator interaction between the impeller and volute.

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陈斌,张华,施卫东,张德胜,徐焰栋.超厚叶片低比转数无过载排污泵数值计算与PIV实验[J].农业机械学报,2012,43(5):74-78.

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  • 在线发布日期: 2012-06-07
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