牛粪好氧发酵规模化生产参数优化
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北京市教育委员会科技成果转化与产业项目;北京市属高等学校人才强教计划资助项目(PHR201007140)


Parameter Optimization for Large-scale Production of Cattle Manure Aerobic Fermentation
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    摘要:

    用牛粪辅以褐煤渣为发酵原料,首先在实验室单因素试验基础上选择碳氮比、含水率、室温、通风时间、pH值、有机质含量6个因素进行正交优化试验,确定实验室最佳发酵工艺参数,并以此为依据进行规模化生产,得出的最佳规模化生产参数用SPSS 12.0进行因子分析,最终确定影响发酵进程的因子主次关系。试验结果表明:牛粪好氧发酵规模化生产的影响因子排序为碳氮比、含水率、室温、通风时间、pH值、有机质含量;最佳规模化生产工艺参数为:物料含水率65%,碳氮比30,菌剂接种量2.5L/m3,翻堆间隔天数和强制通风时间为3d和30min,与实验室获得参数一致;规模化生产的物料表层(0~30cm)温度最高且与设备测定不符,两者关系为y=1.1487x+4.2773,为防止灰化需适时通风降温;按此生产的有机肥料全部检测指标均符合行业标准NY 525—2002。

    Abstract:

    With the cattle manure and lignite slag for fermentation materials, based on the single-factor test in the laboratory, C/N, moisture content, room temperature, ventilation time, pH value, organic matter were analyzed by orthogonal optimization to determine the optimum laboratory fermentation parameters as the basis for large-scale production. SPSS 12.0 was used to analyze the optimum parameters of large-scale production to determine the relationship of the factors which affected the fermentation process. The follows were obtained: the factors which affected the fermentation process are C/N, moisture content, room temperature, ventilation time, pH value, organic matter; the optimum parameters of large-scale production are moisture content of raw materials 65%,C/N 30, agent inoculums concentration 2.5L/m3, the number of turning: once every three days; the time of forced ventilation: 30min, these are consistent with laboratory parameters; the temperature from the fermented material surface (0~30cm) of the large-scale production was highest that was incompatible with the result obtained from equipment measurement. It has a remarkable linear correlation with side temperature,y=1.1487x+4.2773. All the detection indicators of the organic fertilizer in this process reached China’s industry standard NY 525-2002.

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王亮,刘克锋,孙向阳,遇玲,王红利.牛粪好氧发酵规模化生产参数优化[J].农业机械学报,2012,43(1):115-121. Wang Liang, Liu Kefeng, Sun Xiangyang, Yu Ling, Wang Hongli. Parameter Optimization for Large-scale Production of Cattle Manure Aerobic Fermentation[J]. Transactions of the Chinese Society for Agricultural Machinery,2012,43(1):115-121

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  • 在线发布日期: 2012-01-12
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