联合收获机谷物损失实时监测系统研究
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国家高技术研究发展计划(863计划)资助项目(2010AA101402);中国博士后科学基金资助项目(20110490124);江苏省科技支撑计划资助项目(BE2011333);江苏大学高级专业人才科研启动基金资助项目(10JDG083);江苏高校优势学科建设工程资助项目


Real-time Monitoring System of Grain Loss in Combine Harvester
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    摘要:

    为了实现联合收获机工作过程中谷物损失量的实时监测,设计了谷物损失实时监测系统。该系统以PVDF压电薄膜作为敏感元件,通过电压放大器、带通滤波器、精密全波整流、包络检波等构成信号调制电路来检测谷物冲击信号,为了减小联合收获机的振动干扰,设计了一种双层隔振结构。在1.1~2.6m/s范围内进行谷物冲击性能试验。结果表明,谷物冲击信号的电压峰值为2~4V,且电压峰值随冲击速度的增大而增加。以AT89C52单片机为核心开发了二次显示仪表,实时采集传感器输出的谷物冲击信号。田间试验表明,该系统能够有效获取谷粒冲击信号,实时显示联合收获机谷物夹带、清选损失率,具有预报警功能,且测量结果可以通讯输出。

    Abstract:

    In order to monitor grain loss of combine harvester real-time during the working process, a grain loss monitoring system was designed. PVDF piezoelectric films were used as the sensitive element, and signal process circuit which is composed of voltage amplifier, band-pass filter, precision full-wave rectification, envelope detector was constructed to measure the grain impact signal. A double-layer vibration isolator was proposed to eliminate the vibration influence of combine harvester. Grain impact performance tests were carried out within the impact velocity of 1.1~2.6m/s,which showed that the peak voltage of the impact signals within 2~4V, and peak voltage increased with increasing impact velocity.Using AT89C52 microcontroller as the core chip, a secondary instrument was developed to acquire the grain impact signal which is output from detecting sensor. Field experimental results showed that the instrument could identify grain impact signal effectively, and the grain separation loss ratio and cleaning loss ratio could be real-time displayed, the system also had the alarm and communication functions.

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李耀明,梁振伟,赵湛,陈义.联合收获机谷物损失实时监测系统研究[J].农业机械学报,2011,42(Z1):99-102.

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