转盘斜刮式光电自动数粒仪设计
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浙江省重大科技攻关农业项目(2006C12007)


Design of Turntable-inclined Scratch Style Photoelectric Instrument to Automatically Count Granules
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    摘要:

    基于粒料在移行中可自动产生间距的转盘斜刮排序原理,设计了转盘斜刮式光电自动数粒仪和千粒重仪。无序的粒料或种粒进入有斜槽和弧槽的槽盘中,在底部转盘带动下实现移行、自动整齐排序和产生粒间距,获得光电计数所需的可靠透光间隙,并通过预置和复检二次计数实施数粒。试验表明:每轮预置计数误差数小于1~2颗,而复检计数与实际粒数的误差率小于0.04%;计数速度可达30~50粒/s;粒料适用范围为0.5~18mm;未发现供试粒料破损现象;结构简单可靠,无电磁振动噪声等;转盘斜刮式排序原理还可用于开发高精度无粒料损伤的数粒设备。

    Abstract:

    Described herein are the principles for automatically arranging, and separating granules via an inclined turntable, the foundations of which have been established through the design and manufacture of a turntable-inclined scratch style photoelectric apparatus that can count granules or weigh up to 1000 of them. The unorganized granules enter an inclined trough and onto a turntable, the bottom of which automatically migrates, sorts and arranges the granules into space from each other, to get the reliable light-trough gaps, at which point a photoelectric apparatus accurately preset, counts and verifies the collection of granules. This type of instrument provides several advantages over other designs: the counting mechanism is extremely precise, for every round, the preset counting error is less than 1~2 granules, and the re-examination counting error rate is less than 0.04%; the counting speed is as high as 30~50 granules per second; the valid range of diameters is from 0.5 mm to 18mm; no seed damage was found during tests; the simple and reliable structure enables no electromagnetic vibration or noise; and the principles underlying the device have a wide range of potential applications beyond precise counting and sorting granules, especially for some devises with no-damage counting.

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宋礽苏,华娇,蓝景针,夏世峰.转盘斜刮式光电自动数粒仪设计[J].农业机械学报,2011,42(11):89-92,75.

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