镶嵌固体润滑剂的自润滑刀具切削温度研究
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宋文龙,博士生,主要从事润滑刀具的制备及性能研究,Em ail: wlsong@mail.sdu.edu.cn

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国家“863”高技术研究发展计划资助项目(2009AA044303)、泰山学者专项基金项目和山东省杰出青年基金资助项目(JQ200917)


Cutting Temperature of Cemented Carbides Base Selflubricated  Tool Embedded with Solid Lubricants
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    摘要:

    在刀具前刀面月牙洼磨损区域加工装填MoS2固体润滑剂的微孔,制备了一种镶嵌固体润滑 剂的自润滑刀具(SLT〖CD*2〗1),并与前刀面有孔但无固体润滑剂的刀具(SLT〖CD*2〗2)以 及传统刀具(SLT〖CD*2〗3)进行切削对比试验。用TH5104红外热像仪测试了3种刀具切削45 号淬火钢的切削温度变化规律。结果表明:SLT〖CD*2〗1自润滑刀具的切削温度明显降低,比 传统刀具SLT〖CD*2〗3降低15%~20%,SLT〖CD*2〗2刀具比SLT〖CD*2〗3降低5%~10%。通过切削 温度理论分析表明,由于自润滑刀具SLT〖CD*2〗1在前刀面形成润滑膜,降低了前刀面剪切应 力以及减少了刀屑接触面积,使得切削温度显著降低。

    Abstract:

    Microholes were made on the rake of the cemented carbide tools and MoS2 solid luMicroholes were made on the rake of the cemented carbide tools and MoS2 solid lu bricants were embedded into the microholes to form selflubricated tools (SLT〖CD*2〗1). Dry machining tests on hardened steel were carried out with the selflu bricated tool, the tool with microholes on the rake without solid lubricants (SLT〖CD*2〗2) and the conventional tool (SLT〖CD*2〗3). The variation of cutting tempe rature for 45# hardened steel cutting with the three cutting tools were tested by the TH5104 thermo tracer. The result shows that the cutting temperature of S LT〖CD*2〗1 selflubricated tool decreased obviously. It deceased 15%~20% than that of SLT〖CD*2〗3. And the cutting temperature of SLT〖CD*2〗2 decreased 5%~10% t han that of SLT〖CD*2〗3. Through the analysis of cutting temperature distribution, it was observed that the cutting temperature decreased and the raked face resistan ce was improved since selflubricating film on the rake face decreased the shea r stress and the contact length between chip and tool.

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宋文龙 ,邓建新,吴 泽,颜 培,张 辉.镶嵌固体润滑剂的自润滑刀具切削温度研究[J].农业机械学报,2010,41(1):205-210. Song Wenlong ,Deng Jianxin, Wu Ze, Yan Pei, Zhang Hui. Cutting Temperature of Cemented Carbides Base Selflubricated  Tool Embedded with Solid Lubricants[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(1):205-210

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