基于离散元法的自走式甘蔗转运车车厢稳定性研究
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广西科技重大专项(桂科AA17202043)


Stability of Carriages of Selfpropelled Sugarcane Transporters Based on Discrete Element Method
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    摘要:

    根据丘陵地区的地势地貌特点,针对传统式甘蔗转运车轮距大、提升重心高、整体稳定性差的问题,设计了一种基于剪叉式提升机构的自行式甘蔗转运车集蔗车厢。基于离散元仿真软件EDEM,从质心和卸料角两方面对传统式和剪叉式集蔗车厢的稳定性进行分析。虚拟仿真分析及试验研究结果表明,在满载卸料过程中,传统式集蔗车厢的质心横向偏移量为123556mm,摆动量为177008mm,质心相对高度变化最大值为158927mm,卸料角为10493°;剪叉式集蔗车厢甘蔗质心横向偏移量和摆动量均为70549mm,质心相对高度变化最大值为161982mm,卸料角为2983°。与传统式集蔗车厢相比,剪叉式集蔗车厢的质心横向偏移量下降429%、摆动量下降601%、卸料角降低716%,两种车厢的质心相对高度变化相对较小,说明集蔗车厢具有较好的稳定性。对离散元仿真时需定义的相关接触参数进行了研究,通过仿真分析和试验平台验证试验相结合的方法对所得数据进行了验证,结果较为吻合。

    Abstract:

    A kind of sugarcanegathering carriages of selfpropelled sugarcane transporters with scissor lifting mechanisms was designed aiming at geographic and geomorphic characteristics of hilly areas and existing problems of traditional sugarcane transporters with long wheel distances, high lifting gravity center and poor overall stability. Stabilities of traditional and scissor sugarcanegathering carriages were analyzed and studied from angles of their mass centers and discharging angles through the EDEM software based on the discrete element method. The virtual simulation analysis and experiment results showed that the lateral deviation value of the mass center of traditional sugarcanegathering carriages was 123556mm, their mass center oscillating quantity was 177008mm, the maximum change of centroid relative height was 158927mm and their discharging angle was 10493°. Both the lateral deviation value and oscillating quantity of the mass center of scissor sugarcanegathering carriageswas 70549mm, the maximum change of centroid relative height was 161982mm and their discharging angle was 2983°. Compared with traditional sugarcanegathering carriages, scissor sugarcanegathering carriages had a lateral mass center deviation value decreased by 429%, a mass center oscillating quantity decreased by 601% and a discharging angle decreased by 716%. The center of mass of the two cars was changed almost the same as the height. On the other hand, relative contact parameters needed in discrete element simulation were studied, the obtained results were validated through combination of simulation analysis tests and verification experiments in the test platform, which indicated that the theoretical results matched well with experimental ones. In other words, the sugarcanegathering carriages had a good stability. The research results provided references on stability simulation development and innovative design of sugarcanegathering carriages.

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李尚平,张伟,黄宗晓,向锐,莫瀚宁,胡佳成.基于离散元法的自走式甘蔗转运车车厢稳定性研究[J].农业机械学报,2020,51(2):374-382. LI Shangping, ZHANG Wei, HUANG Zongxiao, XIANG Rui, MO Hanning, HU Jiacheng. Stability of Carriages of Selfpropelled Sugarcane Transporters Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):374-382.

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  • 收稿日期:2019-06-17
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  • 在线发布日期: 2020-02-10
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