玉米种子活力逐粒无损检测与分级装置研究
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国家重点研发计划项目(2016YFD0701205)


Design and Experiment of Non-destructive Testing and Grading Device for Corn Seed Vigor
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    摘要:

    基于近红外反射光谱分析技术,设计了玉米种子活力逐粒无损检测与分级装置,该装置主要由单粒化装置、输送管道、近红外光谱采集系统、控制系统和分级装置等组成。种子单粒化装置由一个带孔的倾斜转盘和一个固定托盘组成。输送管道与固定托盘出种口连接,其末端为光谱采集单元。种子由单粒化装置分离后,经输送管道落至光谱采集区进行光谱分析及活力判断,之后由分级装置对判别完成的种子进行分级。带孔圆盘用于将种子单粒化,其工作效率是提高种子检测及分级速率的关键。经分析得出,决定单粒化装置单粒化效率的因素分别为转盘倾斜角、转盘速度和孔高度。为提高检测速率,对单粒化装置进行了参数分析及优化试验。试验结果表明,当转盘倾斜角为31°、转速为05r/s、孔高度为22mm时,种子单粒化效率最优,单通道可达7粒/s。为建立玉米种子活力预测模型,基于该装置分别采集了100粒正常有活力玉米种子和100粒人工老化无活力玉米种子在980~1700nm波长范围的光谱数据,对种子原始光谱进行不同方法的预处理,并利用PLS-DA建立种子活力的定性判别模型。几种不同处理方式下的建模对比结果表明,SG-smooth预处理下的建模效果最优,其中校正集的判别准确率为987%,预测集的判别准确率为96%。选取100粒种子对该装置预测模型的稳定性和准确性进行了验证试验,种子活力预测的总准确率为97%。所设计的玉米种子活力逐粒无损检测分级装置单粒化效率较高,光谱数据采集稳定,对玉米种子活力进行实时无损检测及分级具有可行性。

    Abstract:

    Based on nearinfrared reflectance spectroscopy technology, a nondestructive testing and grading device for corn seed vigor was developed, including single granulation device, conveying pipeline, nearinfrared spectroscopy acquisition system, control system and grading device, etc. The seed granulation device consisted of an inclined turntable with holes and a fixed tray. The conveying pipe was connected with the fixed tray, and the end of it was a spectrum collecting unit. The seeds were separated by a single granulation device and then dropped into a spectral collection area through a delivery pipe for spectral analysis and viability determination, and then the classified seeds were classified by a classification device. The perforated disc was used for separating seeds, their working efficiency was key for seed detection and grading efficiency. According to analysis, there were three factors that determined the single granulation efficiency of the single granulation device: the tilt angle of the turntable, and the turntable speed and height of the hole. In order to improve the single granulation efficiency of corn seeds and improve the detection rate, the parameters analysis and optimization experiments were carried out on the single granulation device. The results showed that when the tilt angle of the turntable was 31°, the rotation speed was 05r/s, and the height of the hole was 22mm, the seed single granulation efficiency was optimal, and the single channel can reach 7 grains/s. In order to establish a corn seed vigor detection model, based on the device, spectral data of 100 normal viable corn seeds and 100 artificially aged nonviable corn seeds in the wavelength range of 980~1700nm were collected, and the qualitative discriminant model of seed vigor were established by utilizing the PLS-DA in different methods. When the number of principal factors was 5, the modeling comparison results under several different processing modes showed that the modeling effect under SG-smooth preprocessing was optimal. In the calibration concentration, there were one discriminant error of viable seeds and one discriminant error of nonviable seeds, and the discriminant accuracy rate was 987%. All the viable seeds in the predicted concentration were correctly discriminated, and the nonviable seeds had two judgment errors, the total discriminant accuracy was 96%. The stability and accuracy of the device were tested by selecting 100 seeds. The total accuracy of seed vigor prediction was 97%. The results indicated that the selfdesigned corn seed vigor particlefree nondestructive testing grading device had higher single granulation efficiency and stable spectrum acquisition. It was feasible to perform realtime nondestructive detection and grading of corn seeds.

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王亚丽,彭彦昆,赵鑫龙,沈柳杨.玉米种子活力逐粒无损检测与分级装置研究[J].农业机械学报,2020,51(2):350-356. WANG Yali, PENG Yankun, ZHAO Xinlong, SHEN Liuyang. Design and Experiment of Non-destructive Testing and Grading Device for Corn Seed Vigor[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):350-356.

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  • 收稿日期:2019-07-03
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  • 在线发布日期: 2020-02-10
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