油菜精量联合直播机深施肥装置设计与试验
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国家重点研发计划项目(2018YFD0200901)、国家油菜产业体系专项(CARS-12)和湖北省自然科学基金项目(2019CFB153)


Design and Test of Side Deep Fertilizing Device of Combined Precision Rapeseed Seeder
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    摘要:

    针对长江中下游稻油轮作区油菜直播时,土壤黏重板结且前茬水稻收获后秸秆残茬量大,机具易壅土、挂草堵塞,难以实现深施肥的难题,设计了一种油菜精量联合直播机主动防堵深施肥装置。基于主动刮削防堵原理,分析确定施肥铲入土部位曲线为与旋耕刀轴回转中心同心、包络旋耕刀末端运动轨迹的圆弧;根据深施肥铲防堵功能及铲体内肥料颗粒运动分析,确定过渡段下圆弧直径、入土段圆弧圆心角、过渡段上圆弧直径等施肥铲结构设计关键参数及其许用范围;以施肥铲末端肥料流出瞬时速度最大为优化目标,以施肥铲关键结构参数为设计变量、其许用范围为约束条件,构建施肥铲结构优化设计的数学模型;通过施肥过程离散元仿真分析,以施肥铲体入土段上端圆弧圆心角、过渡段圆弧直径为试验因素,以施肥铲末端肥料流出瞬时速度为响应指标,进行二次回归正交旋转组合试验,建立该数学模型的目标函数,求解得到施肥铲结构优化设计最佳参数为:入土段上端圆弧圆心角为36°、过渡段上端圆弧直径为93mm、过渡段下端圆弧直径为66mm。田间试验结果表明,安装深施肥装置的直播机作业后厢面平整度为17.96~21.37mm,单个施肥铲黏附质量保持在1.5kg以下,施肥深度平均值为91.10mm,施肥深度合格率为93.33%,施肥断条率为1.08%,机具通过性良好,可满足稻油轮作区油菜种植施肥播种农艺要求。

    Abstract:

    Existing rapeseed cultivation in the midlower Yangtze River area in China, which is planted after the ricegrowing season with sticky soil and a large number of straw, has a persistent challenge that the traditional deep fertilization device of rapeseed combined seeder obsessed with straw entanglement and soil adhesion, highlighting a need for deep fertilization technology and equipment. The purpose was to design an active antiblockage and deep fertilization device for rapeseed combined seeder. Based on the principle of active scraping and preventing plugging, the center of movement curve of the fertilizer shovel contacting soil was determined as the center of the rotary cultivator axis and the shape of the movement curve was set as enveloping the trajectory of the end of rotary cultivator. According to the requirements of antiblocking function of deep fertilization device and the requirements of fertilizer particle movement, the key parameters and allowable range of the design of fertilizer shovel structure were determined, such as the diameter of arc at the lower end of transition section d1, the angle of arc at the center of entry section θ2 and the diameter of arc at the upper end of transition section d2. Taking the maximum instantaneous velocity of fertilizer outflow from the end of fertilizer shovel as the optimization objective, the key structural parameters of fertilizer shovel as design variables and its allowable scope as constraints, a mathematical model for optimum design of fertilizer shovel structure was established. Through the simulation analysis of the fertilization process by the discrete element method, the factors of the center angle of circular arc section of fertilizer shovel entering soil θ2, the diameter of the transition section d1, d2 were taken as test factors. With vz as the response index, a quadratic regression orthogonal rotational combination test was carried out to establish the objective function of the mathematical model. The optimum design parameters of the fertilizer shovel structure were obtained as follows: the arc center angle of the entry section θ.2 was 36°, the arc diameter of the upper end of the transition section d2 was 93mm, and the arc diameter of the lower end of the transition section d1 was 66mm. The field test results showed that the flatness of rear chamber of direct seeder with deep fertilizer applicator was 17.96~21.37mm, the adhesion weight of single fertilizer shovel was stable below 1.5kg, the mean of fertilization depth was 91.10mm, the qualified rate of fertilization depth was 93.33%, the rate of fertilization broken strip was 1.08%, and the machine passed well, which met the agronomic requirements of rape planting and fertilization in the ricerape rotation area. 

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廖宜涛,高丽萍,廖庆喜,张青松,刘立超,付云开.油菜精量联合直播机深施肥装置设计与试验[J].农业机械学报,2020,51(2):65-75. LIAO Yitao, GAO Liping, LIAO Qingxi, ZHANG Qingsong, LIU Lichao, FU Yunkai. Design and Test of Side Deep Fertilizing Device of Combined Precision Rapeseed Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):65-75.

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  • 收稿日期:2019-10-25
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  • 在线发布日期: 2020-02-10
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