离心泵内固体颗粒运动规律与磨损的数值模拟
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    摘要:

    应用雷诺应力模型(液相)、离散相流动模型(固相)和Finnie的塑性冲蚀磨损模型,通过对固液流场中大量固体颗粒运动轨迹的拉格朗日追踪,对离心泵中固相体积分数较低(CV<10%)的固液流场中颗粒运动轨迹、颗粒与过流部件表面的相互碰撞过程、固液两相流磨损进行了数值模拟。结果表明,离散相颗粒的性质(密度,粒径)及叶轮运行转速对颗粒运动轨迹及与壁面的碰撞过程有重要的影响;大质量颗粒的运动轨迹向叶片工作面偏转较大,易与叶片头部发生撞击,并且存在多次撞击过程,对叶片的磨损程度大;小颗粒易与叶片工作面后端发生撞击,一般与叶片只发生一次撞击,对叶片的冲蚀磨损相对弱些。模拟结果与试验结果吻合较好。

    Abstract:

    Based on Lagrangian tracking of solid particles' motion trajectories in a solid-fluid flow field, by applying Finnie ductile materials erosion model, Reynolds stress model and discrete phase model to the continuous phase and dispersed phase, the solid-liquid erosion and motion trajectory of solid particle and the impact progress between solid particle and machine surface were simulated successfully. The volume content of solid phase in two-phase flow was lower than 10% in this simulation model. According to the simulation result, the related parameters of solid particle, such as density and diameter, and rotational speed of impeller greatly influenced the motion trajectory and the impaction with machine surface of solid particle. The solid particle with large mass was apt to move toward to the working surface and impacted the inlet head of impeller. By contraries, little particle was liable to impact the rear-end surface of impeller near to the outlet side. The large solid particle could repeatedly impact machine surface easier than the little particle. The numerical simulation result was verified by a comparison experimental analysis result.

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刘娟,许洪元,唐澍,陆力.离心泵内固体颗粒运动规律与磨损的数值模拟[J].农业机械学报,2008,39(6):54-59.

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