盐渍裙带菜茎叶分离设备设计与试验
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辽宁省教育厅科学研究经费项目(QL201908)和辽宁省教育厅项目(LJKMZ20221112)


Design and Test of Stem-Leaf Separation Device for Salted Wakame (Undaria pinnatifida)
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    摘要:

    针对我国暂无裙带菜茎叶分离专用设备,人工作业存在劳动强度大、人工成本高、工作环境恶劣的问题,以盐渍裙带菜为研究对象,设计了一种立式对辊裙带菜茎叶分离设备。通过对裙带菜茎叶分离过程进行运动学分析和受力分析,确定了影响裙带菜茎叶分离的主要结构参数与作业参数。利用ANSYS/LS-DYNA建立了裙带菜茎叶分离刚柔耦合模型,对茎叶分离过程进行仿真分析,以剥叶辊长度、嵌入棒直径、嵌入棒个数为仿真试验因素,以剥净率为评价指标进行正交仿真试验,根据试验结果利用Design-Expert软件对茎叶分离装置结构参数进行优化,求取剥净率最高对应结构参数分别为:剥叶辊长度 140 mm、嵌入棒直径 15 mm、嵌入棒个数 10 个。以上述结构试制裙带菜茎叶分离设备样机,并开展试验研究,以夹持辊转速、剥叶辊转速、啮合深度为影响因素,以剥净率和破损率为评价指标,开展了正交试验。设定剥净率最高、破损率最低为约束条件得到最佳作业参数为:夹持辊转速60 r/min、剥叶辊转速400 r/min、啮合深度2 mm,此时剥净率为84.3%,破损率为 5.5%。以此最优参数进行样机试验验证,得到裙带菜茎叶分离设备的剥净率为 87.0%,破损率为 5.0%,试验结果与响应面优化后结果相似。综上所述,该裙带菜茎叶分离设备能够满足生产需求,且对裙带菜损伤较小,为裙带菜茎叶分离提供了有效的解决方案和设计参考。

    Abstract:

    In China, the absence of dedicated equipment for separating stems and leaves of wakame leads to issues of high labor intensity, elevated labor costs, and poor working conditions in manual operations. A vertical roller type wakame stem and leaf separation apparatus was designed by using salted wakame as study object. The primary structural characteristics and operational parameters influencing the separation of wakame stem and leaf were identified by performing kinematic and force analyses on the process. ANSYS/LS-DYNA was used to build a stiff flexible coupling model for wakame stem leaf separation, and single factor simulation tests were carried out with structural parameters acting as influencing variables. Using the stripping rate as the assessment index,orthogonal simulation experiments were performed. Using Design-Expert software, the stem leaf separation device’s structural characteristics were optimized based on the trial results. The ideal structural parameters were found to be 140 mm for the leaf stripping roller,15 mm for the embedded rod diameter, and 10 embedded rods. The aforementioned structure was used to construct a prototype of wakame stem and leaf separation apparatus, and experimental study was carried out. Orthogonal experiments were conducted with clamping roller speed, stripping roller speed, and meshing depth as influencing factors, and stripping rate and damage rate as evaluation indicators. To find the ideal operating parameters, the maximum stripping rate and minimum damage rate were established as constraints: a 60 r/min clamping roller speed, a 400 r/min leaf stripping roller speed, and a 2 mm meshing depth. At this point, there was a 5.5% damage rate and an 84.3% stripping rate. After experimental verification, a peeling rate of 87.0% and a damage rate of 5.0% were obtained. In conclusion, the wakame stem and leaf separation apparatus may efficiently satisfy production requirements while reducing wakame damage.

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吴树桥,黄伟荣,袁翔,李秀辰,母刚,张寒冰.盐渍裙带菜茎叶分离设备设计与试验[J].农业机械学报,2024,55(s2):348-360,388. WU Shuqiao, HUANG Weirong, YUAN Xiang, LI Xiuchen, MU Gang, ZHANG Hanbing. Design and Test of Stem-Leaf Separation Device for Salted Wakame (Undaria pinnatifida)[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):348-360,388.

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  • 收稿日期:2024-08-02
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  • 在线发布日期: 2024-12-10
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