基于模糊PID的顶夹式取苗装置苗盘定位控制方法
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湖南省智能农机装备创新研发项目


Control Method for Seedling Tray Positioning in Top-clamping Seedling-taking Device Based on Fuzzy PID
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    摘要:

    针对顶夹式取苗装置苗盘精确输送定位的需求,提出了一种基于模糊 PID 与结合双传感器的苗盘精准定位控制方法。该方法通过激光传感器感知苗盘到位信息;通过角度传感器获取苗盘实时位置对应的角度信息;通过以两相混合式步进电机为对象建立的步进电机转角模糊 PID 控制模型对苗盘进行精确输送。以128穴标准育苗盘为输送对象,进行苗盘输 送定位精度分析,结果表明,苗盘输送定位误差应小于2.13 mm,对应角度控制误差应小于2.03°。然后,根据顶夹式取苗装置工作原理,分析建立了苗盘输送定位控制系统。仿真试验表明,在获得的最优 PID 控制参数 KP=40、KI=76、KD=3.2 下,模糊 PID 控制调节时间为 0.18 s,受扰动后恢复时间 0.31 s,响应最大变化量为 0.94°, 小于2.03°, 动态性能与稳态性能均优于经典 PID,满足控制精度需求。输送定位控制试验结果表明,模糊 PID 控制定位平均误差为 0.32 mm,定位平均相对误差为 0.92%,最大定位误差为 0.53 mm,小于2.13mm,满足苗盘输送位置精确定位需求。该方法提升了系统抗干扰能力,为蔬菜自动移栽机关键技术升级提供了技术支撑。

    Abstract:

    In response to the demand for precise conveying and positioning for seedling trays in top-clamping seedling-taking devices, an accurate positioning control method based on fuzzy PID and dual sensors was proposed, which obtained the position information of seedling trays by a laser sensor and got corresponding angle information by an angle sensor. Moreover, a fuzzy PID control model based on a two-phase hybrid stepper motor was established to convey the seedling trays accurately. Taking the standard 128-cell seedling tray as the conveying object, the positioning accuracy of the seedling tray was analyzed, which showed that the positioning error of the seedling tray should be less than 2.13 mm, corresponding to the angle control error of less than 2.03 °. Subsequently, the control system for seedling tray positioning was analyzed and established based on the working principle of the top-clamping seedling-taking device. The simulation results showed that under the optimal PID parameters, KP=40, KI=76, KD =3.2, the adjustment time of fuzzy PID control was 0.18 s, the recovery time after disturbance was 0.31 s, and the maximum response variation was 0.94 °, which was less than 2.03 °. The fuzzy PID had a better dynamic and steady-state performance than the classical PID, meeting the control requirements. The positioning control results showed that the fuzzy PID achieved an average positioning error of 0.32 mm, an average relative positioning error of 0.92%, and a maximum positioning error of 0.53 mm, which was less than 2.13 mm. This method can meet the requirements for precise positioning of seedling tray conveying, enhancing the system′s anti- interference capability and providing a reference for the key technology upgrade of automatic vegetable transplanters.

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孔德航,张学东,崔巍,吴海华,孙星,王志伟,王春雷,宁义超.基于模糊PID的顶夹式取苗装置苗盘定位控制方法[J].农业机械学报,2024,55(s1):207-216,229. KONG Dehang, ZHANG Xuedong, CUI Wei, WU Haihua, SUN Xing, WANG Zhiwei, WANG Chunlei, NING Yichao. Control Method for Seedling Tray Positioning in Top-clamping Seedling-taking Device Based on Fuzzy PID[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):207-216,229.

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  • 收稿日期:2024-07-16
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  • 在线发布日期: 2024-12-10
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