小麦宽苗带气吸式精量排种器设计与试验
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国家重点研发计划项目(2021YFD2000403)、国家油菜产业技术体系专项(CARS-12)和湖北省农机装备攻关项目(HBSNY202207)


Design and Test of Precision Seed Metering Device for Wheat Wide Seedling Belt with Air Suction
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    摘要:

    针对小麦宽苗带播种主要以传统外槽轮排种器搭配导种管末端匀种装置为主,存在种流无序、排量不稳定、供种脉冲,影响播种质量,基于拖带扰动充种、负压吸种和种子自重投种原理,设计一种气力锥盘式小麦宽苗带精量排种器。构建了锥形排种盘作用下小麦种子充种、携种和投种过程的力学模型,明确种子在充种和携种过程所需的临界负压与排种盘 锥度、种子质量、三轴尺寸、型孔尺寸、工作转速和型孔分度圆直径有关。利用 EDEM 仿真对比分析锥形排种盘不同锥度对小麦种群离散度影响程度,探究了带动层、静止层和拖带层种群中种子运动规律,结果表明当排种盘锥度为45°时,可兼顾种群扰动性好和被吸附种子运移阻力小的优势。Fluent 仿真分析锥盘不同型孔类型的表面流速变化规律。以各行排量 一致性变异系数、总排量稳定性变异系数、排种均匀性变异系数为评价指标,开展排种器结构参数和工作参数对排种性能 的影响试验。试验结果表明,直径1.8 mm 的垂直状型孔各项评价指标优于倾斜状型孔;播种量随吸种负压和工作转速的增大呈线性增大趋势,当工作转速为30~40 r/min、吸种负压为5.2~5.6 kPa 时,播种量可达220~290 g/min;最佳工作参数组合 为工作转速30 r/min、吸种负压5.4 kPa,各试验评价指标分别为1.93%、1.26%、9.52%;田间对比试验结果表明气力锥盘 式排种器宽苗带播种时较外槽轮排种器宽苗带播种均匀性提升,苗带内播种均匀性变异系数分别为11.77%、22.51%,满足小麦精量播种要求。

    Abstract:

    Existing wheat wide seedling belt seeding is mainly based on the traditional grooved wheel seed metering with the seed leveling device at the end of seed guide tube, there are problems of seed flow disorder, unstable displacement, and seed supply pulse, which affect sowing quality. A pneumatic cone-disc type precision seed metering device for wheat wide seed belt was designed based on the principles of negative pressure seed suction and self-weight seeding. A mechanical model of wheat seed filling was constructed under the action of a cone-disc, and the structural parameters of the main components of the cone disc seeding device were determined. Mechanical analysis showed that the critical negative pressure value required for seed filling and carrying was related to the taper of the seeding disk, seed mass, triaxial size, hole size, working speed and hole graduation circle diameter. EDEM simulation was used to comparatively analyze the impact of different tapers of the cone-disk on the dispersion of wheat populations, and analyze the movement patterns of seeds in the driving layer, stationary layer and drag layer populations. The results showed that when the taper of the seeding disk was 45 °, it can take into account the advantages of good population disturbance and low migration resistance of adsorbed seeds. For different types of holes in the cone disk, seeding performance tests were carried out by using the coefficient of variation of the consistency of the seeding amount in each row, the coefficient of variation of the stability of the total seeding amount, and the coefficient of variation of the seeding uniformity as evaluation indicators. The test results showed that the evaluation of vertical holes with a size of 1.8 mm was better than that of oval holes. The impact of the working parameters of the seed metering device such as seed suction negative pressure and working speed on the seeding performance was explored. The results showed that the seeding amount showed a linear increase trend with the increase of negative pressure and speed. The working speed was 30~40 r/min. When the pore adsorption negative pressure was 5.2~5.6 kPa, the seeding rate can reach 220~290 g/min. the best combination of working parameters was obtained by orthogonal test as working speed of 30 r/min, negative pressure of adsorption of 5.4 kPa, and the evaluation indexes of each test were 1.93%, 1.26% and 9.52%, respectively. Field comparison tests showed that the sowing uniformity of the wide seedling belt of the pneumatic cone-disc seed metering device was improved compared with the wide seedling belt of the outer grooved wheel seed metering device, and can meet the requirements for sowing small amounts of wheat concentrate.

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郑娟,赖虹宇,李甜,李运通,廖庆喜,廖宜涛.小麦宽苗带气吸式精量排种器设计与试验[J].农业机械学报,2024,55(s1):165-176,335. ZHENG Juan, LAI Hongyu, LI Tian, LI Yuntong, LIAO Qingxi, LIAO Yitao. Design and Test of Precision Seed Metering Device for Wheat Wide Seedling Belt with Air Suction[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):165-176,335.

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  • 收稿日期:2024-07-20
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  • 在线发布日期: 2024-12-10
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