1ZLZ-300型全幅复式种床整地机设计与试验
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国家重点研发计划项目(2023YFD1501102)和中国科学院战略性先导科技专项(XDA28080202)


Design and Experiment of 1ZLZ-300 Full Width Compound Seed Bed Preparation Machine
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    摘要:

    针对松耙联合整地机在秋季黏重土壤条件下作业后土块较大、地表不平、种床秸秆与土壤混拌不均等生产实际问 题,设计一种具有种床土地平整及秸秆残茬梳理功能的1ZLZ-300 型全幅复式种床整地机。根据覆混耕作春整地技术要求及黏重土壤特点确定种床整地机的总体设计方案,分别对自激振土壤水平剪切单元、弹性梳理单元进行研究。借助 EDEM 离散元仿真技术,根据田间测量数据与相关文献建立东北黑土区秸秆混埋土壤仿真模型,通过对种床整地机作业过程的模 拟仿真得出各入土部件的工作机理以及对土壤的扰动效果。以松土铲入土深度、弹齿入土深度、弹齿入土角度为试验因素,以地表秸秆覆盖率、地表平整度为评价指标,进行 Box-Behnken 正交试验,确定了1ZLZ-300 型全幅复式种床整地机在 作业速度为10 km/h 时最优工作参数为:松土铲入土深度10.0 cm、弹齿入土深度 8.0 cm、弹齿角度 0°。在上述工况下,通过田间试验测得秸秆覆盖率平均值为50.7%、地表平整度平均值为3.2 cm、深度 0~10 cm 种床土壤紧实度平均值为73.3 kPa、深度10~20 cm 种床土壤紧实度平均值为690.2 kPa、碎土率平均值为 89.7%。试验结果表明,机具各项性能指标均满足覆混耕 作春整地技术要求。1ZLZ-300 型全幅复式种床整地机的研制为吉林省中东部地区黑土地保护性耕作玉米秸秆覆混还田技术的推广提供了装备支撑。

    Abstract:

    Aiming at the practical problems of large soil clods, uneven surface and uneven mixing of straw and soil in seed bed after operation in autumn, 1ZLZ-300 fullwidth compound seed bed preparation machine with the function of seed bed land leveling and straw stubble combing was designed. According to the technical requirements of spring land preparation and the characteristics of viscous soil, the overall design scheme of seed bed land preparation machine was determined. The self-excited soil horizontal shear unit and the elastic carding unit were studied respectively. By means of EDEM discrete element simulation technology, a simulation model of straw mixed buried soil in northeast black soil area was established based on field measurement data and related literature. The working mechanism of each embedded component and its effect on soil disturbance were obtained through the simulation of the operation process of seed bed preparation machine. The Box - Behnken orthogonal test was carried out with the depth of the shovel, the depth of the spring tooth and the angle of the spring tooth as the test factors, and the straw coverage rate of the surface and the surface flatness of the soil as the evaluation indexes. The optimum working parameters of 1ZLZ-300 fullwidth compound seed bed preparation machine at the working speed of 10 km/h were determined to be the depth of 10.0 cm, the depth of 8.0 cm and the angle of 0 ° of the spring teeth. Under the above conditions, the average straw coverage rate was 50.7%, the average surface flatness of the soil was 3.2 cm, the average soil compactness of 0~10 cm depth seed bed was 73.3 kPa, the average soil compactness of 10~20 cm depth seed bed was 690.2 kPa, the average soil breaking rate was 89.7%. The test results showed that all the performance indexes of the machine met the technical requirements of spring land preparation in overlying tillage. The development of1ZLZ-300 full width compound seed bed preparation machine provided the equipment support for the popularization of black soil conservation tillage corn straw mulching and mixed returning technology in central and eastern Jilin Province.

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侯锡彬,崔舒然,李明森,范旭辉,张冲,马明洋.1ZLZ-300型全幅复式种床整地机设计与试验[J].农业机械学报,2024,55(s1):125-134. HOU Xibin, CUI Shuran, LI Mingsen, FAN Xuhui, ZHANG Chong, MA Mingyang. Design and Experiment of 1ZLZ-300 Full Width Compound Seed Bed Preparation Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):125-134.

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  • 收稿日期:2024-07-21
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  • 在线发布日期: 2024-12-10
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