自走式宽幅作业平台自适应调平系统研究
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国机集团科研专项(ZDZX2022-1)


Adaptive Leveling System for Self-propelled Wide-width Working Platform
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    摘要:

    为了提升自走式宽幅作业平台行走作业时的稳定性和安全性,以自走式宽幅作业平台为研究对象,设计了基于四点液压主动悬架的自适应全向调平系统。采用 LUDV 负载敏感技术以提高液压系统控制性能,实现四点式悬架液压系统中多负载并行工况下的同步控制。采用多传感器实时感知作业平台姿态,结合“追中调平”和“防虚腿”的控制策略,采用抗饱和积分的双环 PID 算法计算并输出控制信号,并与悬架油缸保护逻辑算法和防虚腿逻辑算法的输出结果进行校对,最终以控制悬架油缸实现作业平台姿态的实时全向调整。为测试 LUDV负载敏感技术在四点液压主动悬架中的有效性,在 AMESim 中建立了悬架系统仿真模型并开展了试验。试验结果表明,在同开度不同负载的情况下,各柱塞缸最大行程偏差为19.51 mm,最大偏差率为6.27%。为说明各执行器的流量与负载无关,在不同负载且开度控制信号比例为1:1.35:1.71:2.07 的条件下,柱塞缸的运动行程比例偏差为1:1.35:1.71:1.92,说明各执行器的流量与负载无关且同步性良好,证明 LUDV 负载敏感技术对四点液压主动悬架的有效性。在实车试验中,静态试验结果表明系统可以将车身倾角收敛在0.5° 以内,动态试验结果表明自适应调平系统在平台横行和纵行的状态下分别使车身最大倾角降低58.0% 和55.4%,并避免了虚腿现象发生,能够有效提高作业时的稳定性与安全性。

    Abstract:

    To enhance the stability and safety of the self-propelled wide-span operation platform during its walking operation, an adaptive omnidirectional leveling system based on a four-point hydraulic active suspension was designed, using the self-propelled platform as the research subject. The system employs LUDV load-sensing technology to improve hydraulic control performance and achieve synchronous control under multi-load parallel conditions in the four-point suspension hydraulic system. A multi-sensor setup was used to detect the platform′s posture in real-time, and through the integration of "following leveling" and "anti-false leg" control strategies, a dual-loop PID algorithm with anti-saturation integration was employed to compute and output control signals. These signals were cross-validated with the results from the suspension cylinder protection logic and anti- false leg logic algorithms to realize real-time omnidirectional posture adjustment of the platform by controlling the suspension cylinders. To validate the effectiveness of the LUDV load-sensing technology in the four-point hydraulic active suspension, a simulation model of the suspension system was developed in AMESim, followed by experimental testing. The test results indicated that under varying loads with identical openings, the maximum stroke deviation among the cylinders was 19.51 mm, with a maximum deviation rate of 6.27%. Furthermore, to demonstrate that the flow rate of each actuator was independent of load size, tests under load ratios of 1:1.35:1.71:2.07 with proportional control signals showed a motion stroke ratio deviation of 1:1.35:1.71:1.92, confirming both the independence of flow from load size and good synchronization. This verified the effectiveness of the LUDV load-sensing technology for the four-point hydraulic active suspension. In real vehicle tests, the static test results showed that the system could converge the vehicle′s body tilt angle within 0.5 °. Dynamic tests revealed that the adaptive leveling system reduced the maximum body tilt angle by 58.0% during lateral movements and 55.4% during longitudinal movements, while preventing the occurrence of false leg phenomena, effectively improving the platform’s stability and safety during operation.

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徐志刚,闫洪峰,李蓉萱,李法镰,邓育荣,陈度.自走式宽幅作业平台自适应调平系统研究[J].农业机械学报,2024,55(s1):116-124,185. XU Zhigang, YAN Hongfeng, LI Rongxuan, LI Falian, DENG Yurong, CHEN Du. Adaptive Leveling System for Self-propelled Wide-width Working Platform[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):116-124,185.

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  • 收稿日期:2024-07-22
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  • 在线发布日期: 2024-12-10
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