基于容积闭环控制的颗粒农产品加料定量方法研究
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福建省中青年教师教育科研项目(JAT210633)


Quantitative Method of Granular Agricultural Products Feeding Based on Volume Closed-loop Control
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    摘要:

    针对颗粒农产品定量加料精度低、自动化程度不高等问题,分析了常见颗粒农产品的物理特性,采用了以体积估计质量的定量方法,并在控制系统中引入闭环控制方案,设计了一种颗粒农产品的动态定量加料设备。该设备主要由具有可变容积量杯结构的定量装置、传送与分流机构以及复检称重秤等部分组成,在阐述机械本体结构和工作原理的基础上,提出了一种基于历史离散数据拟合预测误差的闭环控制算法,当复检工序检测到加料质量与目标质量存在差值时,可通过闭环控制系统补偿修正定量加料工序的量杯容积,从而减小定量加料的误差。实验结果表明,该设备可实现颗粒农产品的高精度动态定量加料,具有抗扰动和自适应能力。以大米、黄豆、芸豆为实验对象,在旋转盘转速为4r/min的工作条件下,经过3组闭环反馈调节,加料质量误差可稳定控制在1%以内。

    Abstract:

    Aiming at the problems of low precision and low automation in quantitative feeding of granular agricultural products, the physical characteristics of common granular agricultural products were analyzed. A quantitative method based on volume estimation of mass was adopted, and a closed-loop control scheme was introduced into the control system. A dynamic quantitative feeding equipment for granular agricultural products was developed. The equipment mainly consisted of a quantitative device with a variable volume measuring cup structure, a transmission and distribution mechanism, and a reinspection weighing scale. Based on the explanation of the mechanical structure and working principle, a closed-loop control algorithm based on historical discrete data fitting prediction error was proposed. When the reinspection process detected a difference between the feeding quality and the target quality, the volume of the measuring cup in the quantitative feeding process would be compensated and corrected through a closed-loop control system, thereby reducing the error of quantitative feeding. The results of experiment showed that the equipment could achieve high-precision dynamic quantitative feeding of granular agricultural products with anti-interference and adaptive capabilities. Taking rice, soybeans, and kidney beans as the experimental object, the feeding quality error could be stably controlled within 1% after three sets of closed-loop feedback adjustments when the rotational speed of the turntable was 4r/min. And the quantitative accuracy was far higher than that of the national requirement for the allowable shortage of quantitatively packaged goods.

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王嘉恩.基于容积闭环控制的颗粒农产品加料定量方法研究[J].农业机械学报,2024,55(8):410-417. WANG Jiaen. Quantitative Method of Granular Agricultural Products Feeding Based on Volume Closed-loop Control[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(8):410-417.

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  • 收稿日期:2023-12-04
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  • 在线发布日期: 2024-08-10
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