分体刀具式名优茶采摘末端执行器设计与试验优化
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国家自然科学基金项目(51975537、52105284、U23A20175)和浙江省“领雁”研发攻关计划项目(2022C02052)


Design and Experimental Optimization of End Effector for Picking Famous Tea with Split-cutter
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    摘要:

    针对名优茶机械化采摘过程中侧芽无法采摘的问题,根据顶芽、侧芽及茶梗的相关参数并结合茶园环境设计了一种末端执行器,利用分体式刀具的刀齿弯曲变形适应茶梗的干扰从而采摘侧芽。通过有限元仿真刀具切割侧芽得到采摘成功率的影响因素为刀齿宽度、刀齿长度及刀具厚度;采用三因素三水平的中心组合设计与响应面分析法研究各因素对采摘成功率的交互影响;以采摘成功率为响应值建立二次回归模型,确定各因素对采摘成功率的影响显著性主次排序为:刀齿长度、刀齿宽度、刀具厚度。以采摘成功率为目标对各试验因素进行优化,得到优化后的刀齿宽度、刀具厚度、刀齿长度分别为2.6、0.9、20.0mm。采用优化后的参数进行茶园采摘试验,结果表明,末端执行器能够有效完成茶叶采摘工作,顶芽、侧芽采摘成功率分别为93%、63%,试验值与预测值的相对误差小于5%,优化模型结果可靠。

    Abstract:

    In response to the problem of side buds being unable to be picked during the mechanized picking process of famous tea, an end effector was designed based on the relevant parameters of top buds, side buds, and tea stems, combined with the tea garden environment, which used the bending deformation of the cutter teeth of the split cutter to adapt to the interference of tea stems to pick side buds. The influencing factors of picking success rate were obtained by finite element simulation of cutting lateral buds: cutter tooth width, cutter tooth length and cutter thickness; the central composite design with three factors and three levels and response surface analysis were used to study the interaction of various factors on the success rate of picking; taking the picking success rate as the response value, a quadratic regression model was established to determine the significant primary and secondary order of the influence of each factor on the picking success rate as follows: cutter tooth length, cutter tooth width, and cutter thickness. Taking the picking success rate as the goal, the experimental factors were optimized, and the optimized parameters were obtained: the cutter tooth width, cutter thickness, and cutter tooth length were 2.6mm, 0.90mm, and 20.0mm, respectively. The optimized parameters were tested in tea garden picking, the results showed that the end effector could effectively pick tea leaves, and the success rate of picking top buds and side buds was 93% and 63%, the relative error between the experimental value and the predicted value was less than 5%, the optimized model was reliable.

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陈建能,李杭,刘林敏,贾江鸣,赵润茂,武传宇.分体刀具式名优茶采摘末端执行器设计与试验优化[J].农业机械学报,2024,55(1):39-46,195. CHEN Jianneng, LI Hang, LIU Linmin, JIA Jiangming, ZHAO Runmao, WU Chuanyu. Design and Experimental Optimization of End Effector for Picking Famous Tea with Split-cutter[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):39-46,195.

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  • 收稿日期:2023-06-13
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  • 在线发布日期: 2023-07-08
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