大垄宽幅马铃薯中耕机纵横稳定性优化设计与试验
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国家马铃薯产业技术体系岗位科学家专项(CARS-09-P23)


Optimal Design and Test of Longitudinal and Lateral Stability of Large Monopoly Wide Potato Cultivator
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    摘要:

    针对大垄宽幅马铃薯中耕机纵横稳定性差、偏摆严重等问题,对大垄宽幅马铃薯中耕机进行优化设计与试验。通过理论分析确定了影响马铃薯中耕机纵横稳定性的主要因素,并对部件进行了优化设计。运用EDEM离散元仿真软件,以覆土铧到平行四杆与机架铰接点的水平距离、平行四杆横向宽度和作业速度作为试验因素,以垄向直线度、垄高稳定性系数为评价指标,进行了二次正交旋转仿真试验。对仿真试验结果进行优化分析,当覆土铧到平行四杆与机架铰接点的水平距离为702.7mm、平行四杆横向宽度为255.4mm、作业速度为1.29m/s时,中耕机垄向直线度为2.39cm,垄高稳定性系数为94.12%。对优化后的数据进行了田间试验验证,结果表明,垄向直线度为2.4cm,培土行距合格率为95.7%,伤苗率为1.5%,垄高稳定性系数为94.2%,培土高度为7.8cm,均优于优化前的大垄宽幅马铃薯中耕机,具有较好的纵横稳定性。

    Abstract:

    For the large monopoly wide potato cultivator due to the width of the larger, equipment structure was huge and the potato biologica morphological characteristics of the longitudinal and horizontal stability of the potato poor, serious deflection, pressure seedling injury and other problems,the optimized design and test of the large monopoly wide potato cultivator were carried out. Through kinematic analysis of the potato cultivator, the main factors affecting the longitudinal and lateral stability of the tiller was determined and the design of its components was optimized, the EDEM discrete element simulation software was used to conduct a secondary orthogonal rotation simulation, test with the horizontal distance from the mulching share to the hinge point of the parallel four-bar and the frame, the lateral width of the parallel four-bar and the operating speed as the test factors, and the monopoly straightness and the monopoly height stability coefficient as the evaluation indexes. Using Design-Expert 11.0 software to optimize and analyze the results of the simulation test. When the horizontal distance from the mulching share to the hinge point of the parallel four-bar and the frame was 702.7mm,the lateral width of the parallel four-bar was 255.4mm and the operating speed was 1.29m/s, the monopoly straightness of the cultivator was 2.39cm and the stability coefficient of the monopoly height was 94.12%.The optimized data were verified in field tests, results showed that the straightness of monopoly direction was 2.4cm, the pass rate of cultivation was 95.7%, the injury rate was 1.5%, the stability coefficient of monopoly height was 94.2%, and the height of cultivation was 7.8cm. The optimized large monopoly wide potato cultivator was more reasonable, with good working effect,which had better longitudinal stability and lateral stability than the pre-optimized large monopoly wide potato cultivator.

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吕金庆,崔鹏飞,竹筱歆,齐钰,杨德秋,孙琪.大垄宽幅马铃薯中耕机纵横稳定性优化设计与试验[J].农业机械学报,2023,54(12):88-96,154. Lü Jinqing, CUI Pengfei, ZHU Xiaoxin, QI Yu, YANG Deqiu, SUN Qi. Optimal Design and Test of Longitudinal and Lateral Stability of Large Monopoly Wide Potato Cultivator[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):88-96,154.

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  • 收稿日期:2023-05-25
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  • 在线发布日期: 2023-06-12
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