基于离散元法的板结草地破土切根刀优化设计与试验
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内蒙古自治区科技计划项目(2022YFDZ0019)


Design and Experiment of Soil-breaking and Root-cutting Cutter Based on Discrete Element Method
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    摘要:

    不同结构形式的破土切根刀作业性能差异较大,为更好的打破草地土壤板结结构,对破土切根刀进行了结构设计与参数优化。应用离散元法构建土壤模型,并通过直剪试验对该模型进行参数标定;以破土切根刀的刃口角、滑切角及切齿角为试验因素,以耕作阻力、土壤扰动失效面积及比阻为目标参数,进行单因素试验和三因素五水平二次正交旋转中心组合设计试验,得到最优结构参数组合并加工优化破土切根刀进行草地试验。参数优化试验结果显示,当刃口角为37.8°、滑切角为33.6°、切齿角为51.8°时,破土切根刀作业效果最佳;草地试验表明,与三角形破土切根刀相比,优化破土切根刀在不同坚实度草地土壤的减阻率分别为11.8%和12.8%,作业后地表平整度更小且未出现明显翻垡,更符合草地作业农艺要求。研究结果可为破土切根刀的标准化设计提供理论依据。

    Abstract:

    The performance of soil-breaking and root-cutting cutters with different structural forms is quite different. To better break the soil compaction structure of the grassland, the structural design and parameter optimization of soil-breaking and root-cutting cutters were carried out. The discrete element method was applied to construct the grassland soil model, and the parameters of the model were calibrated by direct shear test. A three-factor, five-level quadratic orthogonal rotational combination design test was conducted with cutting edge angle, sliding angle, and cutting tooth angle as test factors, and tillage resistance, soil disturbance area, and specific resistance as target parameters, and a grassland verification test was conducted for the optimal parameter combination. The experimental results showed that when the cutting edge angle was 37.8°, the sliding angle was 33.6°, and the cutting tooth angle was 51.8°, and the operation effect was the best. Grassland tests showed that compared with the triangular soil-breaking and root-cutting cutter, the reduction rate of the optimized soil-breaking and root-cutting cutter was 11.8% and 12.8%, respectively in grassland soil of different firmness, and no significant overturning was produced after the operation, which was more in line with the agronomic requirements of grassland operation. The research results could provide a theoretical basis for the standardized design of soil-breaking and root-cutting cutter.

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张学宁,尤泳,王德成,王昭宇,廖洋洋,吕杰.基于离散元法的板结草地破土切根刀优化设计与试验[J].农业机械学报,2022,53(11):176-187.

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  • 收稿日期:2022-06-26
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  • 在线发布日期: 2022-11-10
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