刮板式有机肥条铺与旋耕混合施肥机设计与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CARS-29)


Design and Experiment of Scraper Organic Fertilizer Strip Spreading and Rotary Tillage Mixed Fertilizer Applicator
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    摘要:

    针对果园有机肥人工施肥量不准确、施肥不均匀等问题,本文根据施肥农艺要求,设计了一种有机肥条铺与旋耕混合施肥机。该装置采用刮板式结构,通过圆环链带动刮板向前排肥,将有机肥呈条状铺撒在地表,通过旋耕装置将其与土壤混合。通过计算确定了施肥装置最大开口高度、肥箱容积等结构参数,分析了上、下层有机肥排肥过程。以排肥口开口高度、前进速度、链轮转速和刮板间距为试验因素进行离散元仿真试验,以有机肥相对误差和变异系数为评价指标,对排肥过程工作参数进行优化求解,得到最优参数组合:开口高度为53.17mm、前进速度为2.8km/h、链轮转速为15.96r/min、刮板间距为160mm。在最优工作条件下进行试验验证,得到有机肥平均排肥量为5.099kg/m2,与理论施肥量相对误差为4.5%,变异系数为8.8%,表明仿真优化结果可靠,排肥量准确且排肥均匀性较好,该施肥装置施肥性能较优。在旋耕混合试验中,通过测定得到上层有机肥混合比例为11.83%,下层有机肥混合比例为6.29%,表明经过旋耕后,能够实现土肥混合效果,上层土肥混合比例高于下层。

    Abstract:

    In view of the inaccuracy of artificial fertilizer application amount and uneven fertilization of orchard organic fertilizer, an organic fertilizer strip spreading rotary tillage mixed fertilizer application machine was designed according to the requirements of fertilization agronomic. The device used scraper drainage fertilizer, through the ring chain to drive the scraper to the front row of fertilizer, and spread organic manure in strips on the surface, then the rotary tillage device would be mixed with the soil. First of all, through the design calculation, the maximum opening height of the fertilizer device, fertilizer box volume and other structural parameters were determined, and the upper and lower organic fertilizer discharge process was analyzed. Then, discrete element simulation test was carried out with the opening height of fertilizer discharge port, forward speed, sprocket speed and scraper spacing as test factors. The parameters were solved with the relative error and variation coefficient of organic fertilizer as evaluation indexes, and the working parameters of fertilizer discharge process were optimized and solved. The optimal parameter combination was obtained as follows: the opening height was 53.17mm, the forward speed was 2.8km/h, the sprocket speed was 15.96r/min, and the scraper spacing was 160mm. The experimental verification under the optimal working conditions showed that the average organic fertilizer discharge was 5.099kg/m2, the relative error was 4.5% and the coefficient of variation was 8.8%. This showed that the simulation optimization results were reliable, the fertilizer discharge was accurate and the uniformity of fertilizer discharge was good, and the fertilization performance of the fertilization device was good. Finally, in the rotary tillage mixing test, the mixing ratio of upper organic fertilizer was 11.83%, and that of lower organic fertilizer was 6.29%, indicating that after rotary tillage, soil and fertilizer mixing effect could be achieved, and the mixing ratio of upper soil and fertilizer was higher than that of the lower layer.

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谭好超,徐丽明,马帅,牛丛,闫成功,沈聪聪.刮板式有机肥条铺与旋耕混合施肥机设计与试验[J].农业机械学报,2022,53(11):163-175.

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  • 收稿日期:2022-01-03
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  • 在线发布日期: 2022-11-10
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