气力针式行星轮系窄行密植精密排种器设计与试验
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国家自然科学基金项目(51975238)


Design and Experiment of Pneumatic Needle Planetary Gear Narrow-row Close Planting Precision Seed-metering Device
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    摘要:

    针对菠菜等小粒径蔬菜种子采用窄行密植、播种均匀性要求高,缺乏适用播种技术装备的问题,设计了一种适用于菠菜等小粒径蔬菜种子密植精密播种的气力针式行星轮系多行并联低位投种精密排种器。阐述了排种器工作原理,构建吸种和投种环节种子力学模型,确定排种器主要结构参数;利用ADAMS软件仿真分析行星轮系排种机构吸种针的静轨迹和动轨迹,明确低位零速投种条件;开展排种器性能试验。排种试验结果表明,影响合格指数的主次顺序为排种转速、吸种负压和卸种正压,最佳参数组合为排种转速19.56r/min、吸种负压2.05kPa、卸种正压1.00kPa。经台架试验验证,其性能指标为合格指数均值91.48%、漏播指数均值4.28%、重播指数均值4.24%。投种试验结果表明,当投种正压为0.8~1.0kPa、工作转速为18~20r/min、投种高度小于200mm时,粒距变异系数不大于13.2%,工作性能较优。

    Abstract:

    Considering at the problem that the narrow-row close planting, high sowing uniformity and lack of suitable sowing technology and equipment for small-size vegetable seeds such as spinach, a pneumatic needle planetary gear train multi-row parallel low-drop precision metering device suitable for close planting precision sowing of small-size vegetable seeds such as spinach was designed. The working principle of seed metering device was expounded, and the seed mechanical models of seed suction and seed feeding were constructed, and the main structural parameters of seed metering device were determined. ADAMS software was used to simulate and analyze the static trajectory and dynamic trajectory of the suction needle of the planetary gear train seeding mechanism, and the low zero-speed seeding conditions were clarified. The performance test of seed metering device was carried out. The results of seed-metering test showed that the primary and secondary order of affecting the qualified index was rotation speed of seeding, suction negative pressure and unloading positive pressure. The best combination of parameters was seed metering speed of 19.56r/min, suction negative pressure of 2.05kPa, and unloading positive pressure of 1.00kPa. Through bench test verification, the performance indexes were as follows: the average qualified index was 91.48%, the average missing index was 4.28%, and the average replay index was 4.24%. The results of seeding test showed that when the seed pressure was 0.8~1.0kPa, the working speed was 18~20r/min and the seed height was no more than 200mm, the coefficient of variation of grain spacing was not more than 13.2%, and the working performance was better. The research result can provide a reference for the design of vegetable narrow row close planting precision seeder.

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廖宜涛,张百祥,郑娟,廖庆喜,刘嘉诚,李成良.气力针式行星轮系窄行密植精密排种器设计与试验[J].农业机械学报,2022,53(11):86-99.

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  • 收稿日期:2022-06-15
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  • 在线发布日期: 2022-11-10
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