小粒径种子精量穴播集排器型孔轮设计与试验
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国家重点研发计划项目(2021YFD2000405)


Design and Test of Seeding Wheels of Precision Hole-seeding Centralized Metering Device for Small Particle Size Seeds
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    摘要:

    针对传统小粒径种子型孔轮式排种器充种稳定性差、易卡种的问题,设计了具有倾斜抛物线型孔和环槽凸台搅种结构的型孔轮,可实现油菜、芝麻和小白菜种子(2±1)粒/穴精量穴播。基于种子物料特性与种植农艺要求,构建了种子充种和投种过程的力学模型,分析确定了型孔轮结构参数对充种和投种性能的影响规律及其取值范围;利用EDEM仿真和高速摄像台架试验获得了型孔抛物线顶点至型孔轮中心距离、焦准距、抛物线倾斜角、宽度系数、侧边倾角及环槽凸台深度的较优值,确定了避免型孔卡种与环槽凸台拖带种子的临界条件,得出了种子物料特性与型孔轮较优结构参数的量化关系。利用JPS-12型试验台开展较优结构参数下华油杂62、航天新芝T31-8和五月慢的排种性能试验,3种类型种子穴粒数合格率为92.00%、90.00%、90.67%,穴距合格率为83.67%、81.83%、82.50%。田间试验表明,华油杂62平均出苗数为1.16株/穴,穴株数合格率89.67%((2±1)株/穴),穴距合格率81.54%;航天新芝T31-8平均出苗数为1.15株/穴,穴株数合格率85.77%((2±1)株/穴),穴距合格率75.51%;满足油菜、芝麻精量穴播要求,为小粒径种子型孔轮式集排器关键部件的设计提供了参考。

    Abstract:

    Aiming at the problems of poor seed-filling performance and seeds were easily stuck in the seeding wheels of metering device for small particle size seeds,seeding wheels with inclined parabolic holes and stirring structure were designed which could plant 2±1 seeds of rapeseed sesame and pakchoi in one hole. Mechanical models for seed-filling and seed-casting were constructed. The range of main structural parameters of seeding wheels and how the parameters influence on seed-filling and seed-casting were analyzed, based on the mechanical and physical properties and precision hole-seeding requirements of rapeseed sesame and pakchoi. The influence of the main structural parameters on seed-filling was verified by using EDEM software, and high-speed camera. The optimal value of distance from parabolic vertex to circular center, focal distance, parabolic tilt angle, width coefficient, side tilt angle and churning structure height were determined. The critical conditions for avoiding seeds stuck in holes or dragged by churning structure were determined. The empirical formulas for calculating the optimal structure parameters by physical properties of seeds were presented. The JPS-12 test-bed was used to study the seeding performance of seeding wheels with the optimal structure for Huayouza 62, Hangtianxinzhi T31-8 and Wuyueman. The qualified rates of seeds per hole were 92.00%, 90.00% and 90.67%, and the qualified rates of hole spacing were 83.67%, 81.83% and 82.50%, respectively. Field tests showed that the average number of Huayouza 62 seedlings per hole was 1.16, the qualified rate of 2±1 seedlings per hole was 89.67%, and the qualified rate of hole spacing was 81.54%;the average number of Hangtianxinzhi T31-8 seedlings per hole was 1.15, the qualified rate of 2±1 seedlings per hole was 85.77%, and the qualified rate of hole spacing was 75.51%. The metering device could meet the requirements of precision hole-seeding for rapeseed and sesame. The research result can provide a reference for the design and research of seeding wheels of metering device for small particle size seeds.

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王宝山,王磊,廖宜涛,吴崇,曹梅,廖庆喜.小粒径种子精量穴播集排器型孔轮设计与试验[J].农业机械学报,2022,53(11):64-75,119.

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  • 收稿日期:2022-01-14
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  • 在线发布日期: 2022-11-10
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