气吸式蛋壳膜多级清选装置研究
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黑龙江省自然科学基金项目(LH2019E011)、黑龙江省博士后科研启动基金二等项目(LBH-Q18012)和国家蛋鸡产业技术体系项目(CARS-40-K25)


Multi-aspirator Device for Collecting Eggshells and Eggshell Membranes Separately from Eggshells Mixture
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    摘要:

    针对目前研究的蛋壳膜清选装置存在蛋膜清洁率低、功耗大、结构复杂等问题,设计了气吸式蛋壳膜多级清选装置。在分析颗粒碰撞对蛋壳、膜颗粒运动影响的基础上,采用CFD-DEM耦合仿真研究在清选室进口挡板数量不同的情况下,蛋壳、膜的运动轨迹和清选装置内部流场特性,仿真结果表明:随着进气口挡板数量的增多,清选室内错流风区的气流速度增大、蛋膜损失率下降,清选室下出口无涡流产生,避免了因气流阻碍蛋壳下落而导致蛋膜清洁率下降。以喂入量和吸风机连接口风速为试验因素、以蛋膜损失率和清洁率为评价指标进行了两因素三水平正交试验,并进行了参数优化和试验验证。试验得到:当喂入量为200g/s、吸风机连接口风速为5.5m/s时,蛋膜损失率为9.4%,蛋膜清洁率为96.3%,吸风机功率为330W。

    Abstract:

    Aiming at the problems of low cleaning rate of eggshell membranes, high energy loss and complex structure of device for collecting the eggshell membranes and eggshells in the current research, multi-aspirator device was designed. The influence of particle collision on the movement of eggshells and eggshell membranes particles was analyzed. Under the condition of different number of inlet baffles in the cleaning chamber, the motion trajectories of eggshells and eggshell membranes and the characteristics of flow field inside the multi-aspirator device were analyzed by using the method of CFD-DEM coupling. The analysis results showed that with the increase of air inlet baffles’ numbers, the airflow velocity of cross flow area in the cleaning chamber was increased, and the loss rate of eggshell membranes was decreased. There was no vortex in the outlet of the cleaning chamber, so as that the cleaning rate of eggshell membranes decreases caused by airflow hindering the falling eggshells was avoided. The orthogonal test method of two factors and three levels was applied, feeding flow rate and airflow velocity at the interface of the sucking fan were taken as test factors, and the loss rate and the cleaning rate of eggshell membranes were taken as evaluation indexes. The parameters of influencing factors were optimized and verified by tests. The results of tests were that when the feeding flow rate was 200g/s, the airflow velocity at the interface of the sucking fan was 5.5m/s, the loss rate of eggshell membranes was 9.4%, the cleaning rate of eggshell membranes was 96.3%, and the power of sucking fan was 330W. The results could provide foundations for the application of multi-aspirator device for collecting eggshells and eggshell membranes.

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迟媛,王明久,陈博超,林萌萌,迟玉杰.气吸式蛋壳膜多级清选装置研究[J].农业机械学报,2022,53(6):396-405.

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  • 收稿日期:2022-03-04
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  • 在线发布日期: 2022-04-15
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