油麦兼用型气送式集排器混种部件设计与试验
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国家自然科学基金项目(51875229)、财政部和农业农村部:国家现代油菜产业技术体系项目(CARS-12)、湖北省科技厅农业科技创新行动项目和中国博士后科学基金项目(2021M701340)


Design and Test on Mixing Component of Air-assisted Centralized Metering Device for Rapeseed and Wheat
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    摘要:

    针对油麦兼用型气送式集排器排种过程中混种部件内压力梯度变化方向与种子输送方向不匹配,造成种子倒流和逆流,降低集排器各行排量一致性的问题,设计了一种基于文丘里原理的混种部件,确定了文丘里混种室和输种管的主要结构及关键参数,分析了输送气流速度、种子速度、混种部件结构对总压力损失的影响。应用DEM-CFD耦合仿真对比分析了3种输种管与2种文丘里混种室组合的6种结构混种部件对种子迁移轨迹、输送气流压力分布及输种性能的影响,结果表明:加速混合段的文丘里混种室与弯管接头的输种管组合的混种部件输种性能较优,输种管垂直管段内油菜和小麦各区域种量一致性变异系数分别为9.63%和13.43%。利用智能种植机械测试平台开展较优组合的混种部件对排种性能影响试验,结果表明:油菜种子倒流率低于3.2%,无种子逆流,小麦种子无倒流和逆流;油菜和小麦各行排量一致性变异系数分别低于5%和3.9%,总排量稳定性变异系数分别低于1.15%和1.35%,满足油菜和小麦排种性能要求,可为气送式集排器混种部件的结构改进提供参考。

    Abstract:

    Considering the problem that the pressure gradient change direction in mixing component does not match with seed conveying direction during seeding process, causing backflow and counterflow of seeds, which leads to each row seeding uniformity of centralized metering lower, a prototype of mixing component based on Venturi principle was developed. The main structure and key parameters of the Venturi mixing seed chamber and conveying seed tube were determined. The effects of airflow velocity, seed velocity, and structure of mixing component on total pressure loss were analyzed. The DEM-CFD coupled simulation was used to compare and analyze the effects of three kinds of conveying seed tube and two kinds of Venturi mixing seed chamber on seed migration trajectory, airflow pressure distribution and conveying seed performance. The simulation results showed that the combination of Venturi mixing seed chamber with accelerating mixing section and the conveying seed tube with elbow joint had better conveying seed performance, and the variation coefficient of seed quantity consistency of each area for rapeseed and wheat in the vertical section of conveying seed tube was 9.63% and 13.43%, respectively. The intelligent test platform for planting machines was used to carry out the test of the effect of better combination of mixing component on the seeding performance. The bench test results indicated that the backflow rate of rapeseed was less than 3.2%, there was no counterflow of rapeseed, and backflow and counterflow of wheat seed. The uniformity variation coefficient of seeding quality of rapeseed and wheat was less than 5% and 3.9%, respectively. The stability variation coefficient of total seeding quality of rapeseed and wheat was less than 1.15%% and 1.35%, respectively, which met the performance requirements of rapeseed and wheat seeding. The research can provide a reference for the structure improvement of the mixing component of airassisted centralized metering device.

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王磊,廖宜涛,万星宇,王宝山,胡乔磊,廖庆喜.油麦兼用型气送式集排器混种部件设计与试验[J].农业机械学报,2022,53(2):68-79,97. WANG Lei, LIAO Yitao, WAN Xingyu, WANG Baoshan, HU Qiaolei, LIAO Qingxi. Design and Test on Mixing Component of Air-assisted Centralized Metering Device for Rapeseed and Wheat[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):68-79,97.

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  • 收稿日期:2021-03-05
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  • 在线发布日期: 2021-04-10
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