基于液压机械传动扭矩比的HMCVT稳态传动效率研究
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国家重点研发计划项目(2016YFD0701103)、江苏省重点研发计划项目(BE2018127)和徐州市重点研发计划项目(KC21136)


HMCVT Steady State Transmission Efficiency Based on HST-EGT Torque Ratio
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    摘要:

    针对176kW拖拉机单排行星机构、两区段液压机械无级变速器(Hydro-mechanical continuously variable transmission,HMCVT)传动系统的稳态传动效率进行了分析。为揭示系统稳态特性与预测传动效率的变化规律,研究静液压传动系统(Hydrostatic transmission system,HST)输入输出轴扭矩比变化规律,通过转换机构研究行星轮系(Epicyclic gear train,EGT)传动构件间扭矩比变化规律,构建HST流量连续性方程与变速器输入轴扭矩平衡方程并进行求解,使HST与EGT建立有机联系,最终获得HMCVT传动系统效率表达式。为验证该稳态传动效率表达式准确性,按照换挡策略对该HMCVT物理样机进行了10种工况台架试验。台架试验结果表明,该传动系在大负荷牵引作业时,除工况1、2外,传动效率均高于0.85。仿真与台架试验结果表明,仿真较好地反映了HMCVT传动系统稳态特性,最小排量比工况仿真误差约为4.7%,其余工况误差小于2%。

    Abstract:

    With advantages of ride comfort and fuel economy, the hydro-mechanical continuously variable transmission (HMCVT) technology has been widely used. A 176kW tractor HMCVT sketch with single row planetary gear structure and double-session was introduced as a mathematical model to study system characteristics. The theoretical model of transmission ratio distribution was established, and the possible power flow directions for the HMCVT were researched with the changing of pump displacement ratio. For display of steady characteristics and prediction of output efficiency, efficiency expression of the HMCVT was obtained by study of torque ratios of the epicyclic gear train (EGT) links, and by study of torque ratio of the hydrostatic transmission system (HST). Through solving the equations of flow continuity of the HST and torque balance of transmission input shaft, the HST and the EGT systems were connected organically, a numerical method for HMCVT system efficiency was introduced. According to the shift strategy, the HMCVT physical prototype was tested under 10 working conditions and the traction operation of the tractor was simulated. The results of bench test indicated that the transmission efficiency of the system was higher than 0.85, except working conditions 1 and 2. Comparing with the bench test results, the simulation reflected the steady state characteristics of the HMCVT, efficiency error was about 4.7% under the minimum displacement ratio condition, and errors were less than 2% under other conditions. This method can have guiding significance in the stage of engineering research and development.

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张广庆,汪开鑫,肖茂华,周明辉.基于液压机械传动扭矩比的HMCVT稳态传动效率研究[J].农业机械学报,2021,52(S0):533-541. ZHANG Guangqing, WANG Kaixin, XIAO Maohua, ZHOU Minghui. HMCVT Steady State Transmission Efficiency Based on HST-EGT Torque Ratio[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):533-541.

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  • 收稿日期:2021-07-18
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  • 在线发布日期: 2021-11-10
  • 出版日期: 2021-12-10