生食水产品紫外线杀菌强度智能调控系统研究
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国家重点研发计划项目(2019YFD0901705)


Ultraviolet Intelligent Intensity Control Sterilization System for Raw Aquatic Products
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    摘要:

    生食水产品携带微生物、寄生虫和病菌等危害生食水产品品质的有害副产物,为延长生食水产品的货架期,保证其食用的安全性,杀菌环节至关重要。不同品类水产品需要不同的杀菌强度,过低则会导致杀菌不完全影响其保质期,过高则损害生食水产品的蛋白质质量影响其口感,因此需要对杀菌强度进行智能调控。本文设计适用于生食水产品的紫外线杀菌强度智能调控系统,包括传感层、信号处理层、数据收集整理层和分析执行层,传感层对加工生产线上生食水产品品类信息和环境信息实时采集、存储、上传云端数据库,对比杀菌数据判断杀菌等级,并自动化调节紫外线杀菌强度,实现了自动化生产线水产品分类分级杀菌。在牡蛎加工生产线上对牡蛎进行智能表面杀菌试验,并检测了相同环境下作为牡蛎传统品质指示指标的牡蛎挥发性盐基氮含量的变化,且测得其杀菌前后菌落总数,杀菌水产品平均货架期提升4d,杀菌率为96.47%。结果表明本智能紫外线杀菌系统杀菌效果好,对生食水产品货架期提升效果显著。

    Abstract:

    Raw aquatic products carry micro-organisms, parasites and germs that are harmful by-products to the quality of raw aquatic products, in order to extend the shelf life of raw aquatic products and ensure their safety for consumption, sterilization is essential. Different types of aquatic products require different sterilization intensities, too low will result in incomplete sterilization affecting their shelf life, too high will damage the protein quality of raw aquatic products affecting their taste, so the intensity needs to be intelligently regulated. An intelligent UV intensity control sterilization system for raw aquatic products was designed, including a sensing layer, a signal processing layer, a data collection and collation layer and an analysis and execution layer. The sensing layer collected, stored and uploaded real-time information on raw aquatic product categories and environmental information on the processing line to a cloud database, comparing the sterilization data to determine the sterilization level and automatically adjusted the UV sterilization intensity to achieve an automated production line of aquatic product classification and grading sterilization. The oyster processing line was used to sterilize the oyster surface with UV intensity and the changes in the volatile salt nitrogen content of the oyster, a traditional indicator of oyster quality, were measured under the same conditions. The results showed that this intelligent UV sterilization system was effective and had a significant effect on the shelf life of raw aquatic products.

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王 想,李 由,邢少华,张小栓,马瑞芹.生食水产品紫外线杀菌强度智能调控系统研究[J].农业机械学报,2021,52(S0):513-518,541. WANG Xiang, LI You, XING Shaohua, ZHANG Xiaoshuan, MA Ruiqin. Ultraviolet Intelligent Intensity Control Sterilization System for Raw Aquatic Products[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):513-518,541.

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  • 收稿日期:2021-08-27
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  • 在线发布日期: 2021-11-10
  • 出版日期: 2021-12-10