辊轴式对虾剥壳机控制系统设计与试验
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国家重点研发计划项目(2018YFD0700904、2017YFD0701704)


Design and Test of Control System for Roller Shrimp Peeling Machine
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    摘要:

    针对目前辊轴式对虾剥壳机存在的物料规格适应性差、自动化程度不高等问题,研究了基于机器视觉技术的物料信息检测方法和设备运行参数控制技术,设计了辊轴式对虾剥壳机参数检测与控制系统。该系统主要由图像采集模块、参数检测模块和控制模块3部分组成,能够实现剥壳机主要参数的实时检测和优化调控。通过分析对虾像素数量与对虾质量的关系,结合对虾规格划分范围,提出了对虾规格和对虾喂入速率的检测模型。根据剥壳机的工作特点,提出了辊轴转角和转速、挺杆频率、原料提升带转速和水流速率的检测方法。试验结果表明,对虾规格、喂入速率、辊轴转角、辊轴转速、挺杆频率、原料提升带转速、水流速率的检测误差分别为0、3.46%、0.51%、1.73%、1.93%、3.34%、0.92%;辊轴转角、辊轴转速、挺杆频率、原料提升带转速的控制误差分别为0.53%、1.04%、2.15%、3.34%。该系统实现了对虾剥壳机运行参数的自动调控。

    Abstract:

    The commonly used shrimp peeling equipment is roll shaft shrimp peeling machine. However, the machine can not adapt to shrimp material feeding information in real time and lacks automatic control system. Aiming at the problems of poor material adaptability, low degree of automation, lack of parameter acquisition ability existing in the roller shrimp peeling machine, the material information detection method and equipment operation parameter detection method based on machine vision technology were studied, and the parameter detection and control system of the roller shrimp peeling machine was designed. The system was mainly composed of image acquisition module, parameter detection module and control module, which can realize the real-time detection and optimal control of the main parameters of peeling machine. By analyzing the relationship between the number of shrimp pixels and the quality of shrimp, combined with the range of shrimp size, the detection model of shrimp size and feeding rate was proposed. According to the working characteristics of the peeling machine, the detection methods of roll shaft rotation angle and speed, tappet frequency, raw material lifting belt speed and water flow rate were proposed. The results of parameter monitoring test showed that the monitoring errors of shrimp size, feeding rate, roll rotation angle, roll rotation speed, tappet frequency, raw material lifting belt rotation speed and water flow rate were 0, 3.46%, 0.51%, 1.73%, 1.93%, 3.34% and 0.92%, respectively. The control errors of roll rotation angle, roll ratation speed, tappet frequency and raw material lifting belt ratation speed were 0.53%, 1.04%, 2.15% and 3.34%, respectively.

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熊 师,李 佳,周利明,陈远辉,白圣贺,方宪法.辊轴式对虾剥壳机控制系统设计与试验[J].农业机械学报,2021,52(S0):457-465. XIONG Shi, LI Jia, ZHOU Liming, CHEN Yuanhui, BAI Shenghe, FANG Xianfa. Design and Test of Control System for Roller Shrimp Peeling Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):457-465.

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  • 收稿日期:2021-07-10
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  • 在线发布日期: 2021-11-10
  • 出版日期: 2021-12-10