烤房装烟机双旋转式烟叶装卸装置设计与试验
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国家重点研发计划项目(2017YFD071100)


Design and Test of Double-rotating Tobacco Leaf Loading and Unloading Device of Tobacco Loading Machine in Curing Barn
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    摘要:

    针对鲜烟叶装炕劳动强度大,用工成本高,安全隐患突出等问题,设计了一种烤房装烟机双旋转式烟叶装卸装置,主要由载烟机构、双旋转机构、倾斜机构及PLC控制系统构成。提出了一种由锥齿轮组构成的主、副旋转机构,解决烟叶装卸中脱落、刮伤、干涉等问题。利用投影法和遗传算法对机构进行设计,确定了该机构结构参数。为保证装置具有良好的装卸效果,对载烟机构、倾斜机构进行空间力系和运动学分析,确定了其结构参数。以烟夹倾斜角、空心轴转速和载烟杆长度为试验因素,以烟叶装卸成功率为评价指标,进行正交试验。试验结果表明,当烟夹倾斜角为23°、空心轴转速为12r/min、载烟杆长度为650mm时,烟夹装卸效果最优,此时烟叶脱落率为1.5%,烟夹偏移率为1.4%,烟叶损伤率为2.1%,烟叶装卸成功率为95%,装置可靠性高。

    Abstract:

    In view of tobacco leaf loading and unloading with labor-intensive, high cost, potential safety hazards and other issues, double-rotating tobacco leaf loading and unloading device for the tobacco loading machine in the curing barn was designed, including tobacco carrier, double rotating mechanism, double rotating mechanism and PLC control system. Herein, a main and auxiliary rotating machine composed of bevel gear sets was proposed, it can solve the problems of falling off, scratching and interference in the process of tobacco leaf loading and unloading. Through using projection method and genetic algorithm to design mechanism, the structural parameters was determined. In order to ensure that the machine had good loading and unloading effect, the space force system and kinematics of the smoke-carrying mechanism and the tilting mechanism were analyzed, and their structural parameters were determined. Taking the inclination angle of the cigarette holder, the rotating speed of the hollow shaft, and the length of the tobacco rod as the test factors, and the success rate of tobacco leaf loading and unloading, the orthogonal test was carried out. The test results showed that when the tilt angle of the cigarette holder was 23°, the rotating speed of the hollow shaft was 12r/min, and the length of the tobacco rod was 650mm, the loading and unloading effect of the cigarette holder was the best. At this time, the tobacco leaf shedding rate was 1.5%, the excursion rate of the cigarette holder was 1.4%, the damage rate of tobacco leaves was 2.1%, the success rate of tobacco leaf loading and unloading was 95%, and the device had high reliability.

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谢守勇,张小亮,刘 军,唐裕忱,邓成志,刘凡一.烤房装烟机双旋转式烟叶装卸装置设计与试验[J].农业机械学报,2021,52(S0):26-35. XIE Shouyong, ZHANG Xiaoliang, LIU Jun, TANG Yuchen, DENG Chengzhi, LIU Fanyi. Design and Test of Double-rotating Tobacco Leaf Loading and Unloading Device of Tobacco Loading Machine in Curing Barn[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):26-35.

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  • 收稿日期:2021-08-20
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  • 在线发布日期: 2021-11-10
  • 出版日期: 2021-12-10