高含水率玉米低损脱粒智能控制系统设计与试验
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国家重点研发计划项目(2016YFD0701901)


Design and Experiment of Intelligent Control System for Low Loss Threshing of High Moisture Content Corn
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    摘要:

    针对我国玉米收获机智能化水平较低,玉米收获机参数的调节多通过机械操纵杆,玉米收获时含水率较高,高含水率玉米收获籽粒破碎率和夹带损失率较高等问题,对国内某纵轴流籽粒收获机进行了智能化改装,并设计了基于CAN总线的高含水率玉米低损脱粒智能控制系统。根据玉米收获机工作过程的需要,设计了手动控制和自动控制两种控制模式,提出了自动控制策略,并结合离散化PID控制算法实现了高含水率玉米低损脱粒。对系统进行了控制策略测试和田间试验,系统测试结果表明,各工作参数可按控制策略调节并稳定在设定的阈值内;田间试验结果表明,在高含水率玉米收获时,本系统可使籽粒破碎率和夹带损失率达到国家标准要求,其中籽粒破碎率最低为3.35%,最高为4.05%,平均为3.75%,夹带损失率最低为1.56%,最高为2.08%,平均为1.77%。

    Abstract:

    In China, the intelligent level of corn harvesters is low, and the parameters of corn harvesters are mostly adjusted trough mechanical levers, the moisture content of corn is high during harvest in most areas, and the corn broken rate and entrainment loss rate of high moisture content corn are high. Thus, a longitudinal axial flow corn harvester was refit intelligently, and an intelligent control system for corn threshing with high moisture content and low loss based on CAN-bus was designed. According to the need of working process of corn harvester, two control modes, manual control and automatic control, were designed, the automatic control strategy was designed,and the discrete PID control algorithm was used to realize the low loss threshing of high moisture content corn. The control strategy test and field experiment of the system were carried out, the control strategy test showed that the working parameters can be adjusted according to the control strategy and were stable in the set threshold value, the field experiment showed that the system can make the broken rate and the loss rate of entrainment meet the national standard, Among them, about the broken rate of corn, the lowest was 3.35%, the highest was 4.05%, and the average was 3.75%; about the entrainment loss rate of corn, the lowest was 1.56%, the highest was 2.08%, and the average was 1.77%.

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朱晓龙,迟瑞娟,杜岳峰,邓晓杰,张 真,董乃希.高含水率玉米低损脱粒智能控制系统设计与试验[J].农业机械学报,2021,52(S0):9-18. ZHU Xiaolong, CHI Ruijuan, DU Yuefeng, DENG Xiaojie, ZHANG Zhen, DONG Naixi. Design and Experiment of Intelligent Control System for Low Loss Threshing of High Moisture Content Corn[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):9-18.

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  • 收稿日期:2021-07-12
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  • 在线发布日期: 2021-11-10
  • 出版日期: 2021-12-10
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