电液负载敏感负载口独立多模式切换控制能效研究
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国家重点研发计划项目(2020YFB2009703)、江西省杰出青年人才培养计划项目(20192BCBL23005)、中国博士后科学基金项目(2020M671349)和江苏省博士后科研计划项目(2020Z046)


Energy Efficiency of Electro-hydraulic Load Sensing Independent Metering Multi-mode Switching Control System
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    摘要:

    针对传统电液控制系统单一工作模式能耗高、效率低等问题,提出了一种负载口独立多模式切换控制系统。该系统基于负载口独立控制,通过改变传统液压回路连接方式,为系统拓展多种节能工作模式并设计了多模式切换控制器。该控制器首先根据负载方向和速度方向,将系统切换至能量最优的工作模式;然后再根据工作模式为执行器进、出口配置最佳阀控策略,而泵控方式采用电液负载敏感方法使系统压力适应负载压力。为验证该系统在出口压力损失和能量再生两方面的节能效果,以传统电液负载敏感系统为对比对象,在小型挖掘机上进行了实验验证,并评估能效。实验结果证明,与传统电液负载敏感系统相比,采用负载口独立多模式切换控制方法在不降低运动跟踪性能的同时,能有效提高系统的能量效率,节能率达21.95%。

    Abstract:

    Aiming at the problems of high energy consumption and low efficiency caused by the single working mode of the traditional electro-hydraulic control system, an independent metering multi-mode switching control system was proposed. The system was based on independent metering control. By changing the traditional hydraulic circuit connection method, it expanded a variety of energy-saving working modes for the system and a multi-mode switching controller was designed. The controller first switched the system to the energy-optimized working mode according to the load direction and speed direction, and then configured the best valve control strategy for the actuator inlet and outlet according to the working mode, and the pump control method adopted the electro-hydraulic load-sensing method to adapt the system pressure to the load pressure. To verify the energy-saving effects of the system in terms of outlet pressure loss and energy regeneration, the traditional electro-hydraulic load-sensing system was used as a comparison object, and experiments were carried out on a small excavator to evaluate the energy efficiency improvement. The experimental results proved that compared with the traditional electro-hydraulic load-sensing system, the independent metering multi-mode switching control method can effectively improve the energy efficiency of the system without reducing the motion tracking performance, and the energysaving rate was 21.95%.

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丁孺琦,江来,李刚,木学山,李望笃.电液负载敏感负载口独立多模式切换控制能效研究[J].农业机械学报,2021,52(12):433-442.

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  • 收稿日期:2020-12-07
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  • 在线发布日期: 2021-01-11
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