青贮玉米螺旋缺口锯齿型揉丝破碎辊设计与试验
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山东省农业重大应用技术创新项目(SD2019XM001)和山东省农机装备研发创新计划项目(2017YF004)


Simulation and Test of Silage Corn Screw Notched Sawtooth Type Crushing Roller
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    摘要:

    针对青贮玉米收获机玉米秸秆揉丝破碎效果差、效率低,影响青贮秸秆后期发酵与粗纤维转化的问题,并考虑到青贮玉米秸秆的韧性较大,设计了适合青贮玉米秸秆揉丝破碎的试验台。对秸秆的揉搓破碎机理和辊齿关键参数进行了分析和优化设计,得出当两辊齿锋面对钝面并配合螺旋缺口时,可达到对秸秆的挤压、揉搓和剪切效果,并建立了基于离散元法的玉米秸秆颗粒粘结模型,利用EDEM开展虚拟仿真试验,探究齿数、两辊差速比、缺口螺旋圈数和主动辊转速对秸秆丝化率的影响效果,得出了最优参数组合为:破碎辊齿数166、差速比30%、缺口螺旋圈数80、主动辊转速5000r/min,仿真试验与台架试验结果的相对误差为3.03%;台架试验结束后,采用宾州筛对其筛分,小型物料占比38.37%、标准物料占比52.75%、未完全破碎物料占比8.88%,与仿真试验结果一致。开展了对照试验,结果表明螺旋缺口锯齿型破碎辊对玉米秸秆的丝化率较常规齿型破碎辊提高8.22%,满足行业标准并实现了对玉米秸秆的高破碎和高效率。

    Abstract:

    In view of the low working efficiency of silage corn harvester and the poor silking effect of corn straw,which affects the late fermentation of silage corn straw and the transformation of crude fiber,a test bed suitable for silage corn straw spinning and crushing was designed. The straw kneading broken mechanism and the roller tooth key parameters were analyzed and optimization design was conducted. It was concluded that when the two roller tooth was frontal and cooperated with the spiral of the blunt surface gap,straw extrusion,kneading and shearing effect was good,and the maize straw particles bonding model was established based on the discrete element method,using the virtual simulation of EDEM discrete element simulation software test. The impact of two roller speed ratio,number of spiral gap laps and roller speed on the rate of straw silk was explored,it was concluded that the optimal parameter combination was as follows:the number of teeth of crushing roller was 166,the speed difference ratio was 30%,the number of helical notch rings was 80,and the driving roller speed was 5000r/min. The relative error between simulation test and bench test results was 3.03%. After the bench test,Binzhou sieve was used for sieving. The results showed that the proportion of small-sized material was 38.37%,the proportion of standard material was 52.75%,and the proportion of incomplete broken material was 8.88%,which were consistent with the results of simulation test. The results showed that the screw notch sawtooth crushing roller had a higher silk rate of 8.22% than the conventional sawtooth crushing roller,which met the industry standard and achieved high crushing and high efficiency of corn stalk.

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耿端阳,牟孝栋,孙延成,张仰猛,李华彪,姜慧新.青贮玉米螺旋缺口锯齿型揉丝破碎辊设计与试验[J].农业机械学报,2021,52(12):134-141.

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  • 收稿日期:2020-12-17
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  • 在线发布日期: 2021-01-10
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