履带联合收获机式动力平台油菜直播机设计与试验
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国家重点研发计划项目(2020YFD1000904)


Devices for Rapeseed Direct Seeder on Tracked Combined Harvesting Power Platform
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    摘要:

    针对长江中下游稻油轮作区油菜播种作业常因前茬稻收后秸秆量大,机具一次进地难以完成播种作业所有工序,且土壤含水率较高时易打滑沉陷,而联合收获机专用收获利用率较低等问题,提出了一种以联合收获机为动力平台配置油菜播种机组合式方案,设计了一种履带式联合收获机为动力平台的油菜直播机,该机通过前置收获平台收集浮草残茬,后置耕播系统实现旋耕播种,能用于稻收后未处理地表直接进行油菜播种作业,一次进地能完成秸秆还田、种床旋耕、作畦开沟与播种覆土等工序。设计了导轨式悬挂升降系统,基于ANSYS Workbench、Matlab优化工具箱开展了静力学分析,校核了悬挂升降系统强度并优化了链传动参数,确定了整机各部分结构与参数。通过对整机纵向稳定性进行分析,得到其纵向稳定性储备利用系数为0.198,符合履带式机组质量配置要求。以耕深稳定性系数、碎土率、旋耕层深度合格率以及机具通过性与工作稳定性为指标进行田间试验,试验结果表明,工作参数设置为作业速度0.6m/s、发动机转速2000r/min、导草装置风机转速3500r/min时,在留茬与土壤含水率较高工况下作业机具通过性和工作稳定性较好,耕深稳定性系数和旋耕层深度合格率均达90%以上,碎土率达83.7%,可满足稻油轮作区水稻收获后地表直接开展油菜播种作业农艺要求。

    Abstract:

    There exists a large amount of rice straws before rapeseed planting operation in the middle and lower reaches of the Yangtze River due to the special ricerapeseed rotation farming system, making it hard for conventional planter to operate all the planting process in one time, even the slipping and sinking of the tractor will happen if the moisture content of the soil is high. On the other hand, the combine harvester, which has better passing ability, stays idle after harvesting, leading to a relatively low utilization rate. As a solution, a planting scheme that can simultaneously realize rice harvesting and rapeseed planting was put forward, and a rapeseed direct seeder on tracked combined harvesting power platform was designed. During the operation, the straws would be collected by the harvester platform in advance while the rotary tillage and planting process would be conducted by the planter behind the harvester. The combine planter could complete all the processes like the straw return, seedbed rotary tillage, seedbed furrowing and seed covering in one time without any pretreatment of the rice straws in the field. In more detail, the grail-mounted suspension lifting system was designed, and the static analysis was carried out based on ANSYS Workbench and Matlab optimization toolbox. In addition, the strength of the suspension lifting system was verified and the chain drive parameters were optimized to determine the structure and parameters of key components. Furthermore, the longitudinal stability of the planter was analyzed, and the reserve utilization coefficient of longitudinal stability was 0.198 which was in line with the requirements of tracked unit quality configuration. At last, the field experiment was conducted. The tillage depth stability, soil fragmentation rate, qualified rate of rotary tillage layer depth, passability and work stability were considered to be the indicators. Under the working conditions of straw retention and high soil moisture content, the results indicated that the passability and work stability of the planter were better when the working speed, engine speed and fan speed were 0.6m/s, 2000r/min and 3500r/min, respectively. The stability coefficient of tillage depth and the qualified rate of rotary tillage layer depth were both over 90%, and the soil fragmentation rate was 83.7%, which could meet the agronomic requirements of rapeseed planting directly on the surface of rice after harvesting in rice-rapeseed crop rotation areas.

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廖庆喜,何坤,万星宇,袁佳诚,王昌,魏国粱.履带联合收获机式动力平台油菜直播机设计与试验[J].农业机械学报,2021,52(12):54-64.

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  • 收稿日期:2020-12-17
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  • 在线发布日期: 2021-01-22
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