基于人工抽薹原理的蒜薹采摘机设计与试验
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国家自然科学基金项目(52005163)


Design and Experiment of Garlic Bolt Picking Machine Based on Artificial Extraction Principle
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    摘要:

    针对目前我国蒜薹采摘机械化程度低的问题,本文基于传统人工采摘蒜薹的原理,设计一种蒜薹采摘机,通过划茎夹薹装置完成大蒜植株的划茎及将蒜薹从底部夹断的过程,通过拔薹装置完成蒜薹的拔出与输送过程。根据蒜薹及大蒜植株的物理特性参数,对划茎夹薹装置和拔薹装置的结构进行设计;通过理论分析,确定了机器前进速度与关键部件转速的关系;对硅橡胶板夹薹过程进行ANSYS仿真分析,确定了夹薹间隙为2mm。选取针链间隙、滚筒转速和夹手闭合起始角为试验因素,成功拔薹率、拔薹损伤率和留叶合格率为试验指标,进行了三元二次正交旋转组合试验。结果表明:当针链间隙为3.92mm、滚筒转速为48.32r/min和夹手闭合起始角为78.53°时,成功拔薹率、拔薹损伤率和留叶合格率分别为89.10%、20.55%和77.34%。

    Abstract:

    In view of the problem of low mechanization of garlic bolts harvesting in China, a garlic bolt picking machine was designed based on the traditional manual picking principle, which completed the process of scratching the stem of garlic plants and clipping the garlic bolt from the bottom through the scratch of stem and clip garlic bolt device, and completed the process of pulling out and transporting garlic bolt through the garlic bolt extraction device. According to the physical characteristic parameters of garlic bolt and garlic plant, the structure design of key components was carried out. Through theoretical analysis, the relationship between the forward speed of the machine and the speed of key components was determined. ANSYS simulation analysis of the garlic bolt clamping process of silicone rubber sheet was carried out to determine the garlic bolt clamping gap of 2mm. Needle chain gap, drum speed and gripper closure start angle were selected as the test factors, successful garlic bolt pulling rate, garlic bolt pulling damage rate and leaf retention rate were selected as the test indexes, the ternary quadratic orthogonal rotation combined test was carried out. The results showed that when the needle chain gap was 3.92mm, the drum speed was 48.32r/min and the gripper closure starting angle was 78.53°, the successful garlic bolt pulling rate, garlic bolt pulling damage rate and leaf retention rate were 89.10%, 20.55% and 77.34%, respectively.

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耿令新,卢富运,张利娟,李洋,王恒一.基于人工抽薹原理的蒜薹采摘机设计与试验[J].农业机械学报,2021,52(11):115-124. GENG Lingxin, LU Fuyun, ZHANG Lijuan, LI Yang, WANG Hengyi. Design and Experiment of Garlic Bolt Picking Machine Based on Artificial Extraction Principle[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(11):115-124.

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  • 收稿日期:2021-07-23
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  • 在线发布日期: 2021-11-10
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