玉米垄作随动自调刃口角被动圆盘式破茬刀设计与试验
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国家重点研发计划项目(2020YFD1000903)和黑龙江省应用技术研究与开发计划项目(GA19B101)


Design and Experiment of Passive Disc Cutting Blade in Corn Ridges
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    摘要:

    针对耕整地机械和免耕播种机上被动圆盘式破茬刀切割根茬和土壤时耕作阻力大、耗油量高以及破茬比率低的问题,设计了一种随动自调刃口角破茬刀。该自调破茬刀设有缓冲机构,能够根据不同深度根茬和土壤特性调整刃口角度实现低阻力、深进给切割。通过对试验地的多点土壤贯入阻力(土壤与根土结合体)测量以及土壤、根茬摩擦角测量,并结合理论分析与计算机辅助设计,确定所设计的自调破茬刀缓冲机构弹簧的劲度系数为42N/mm,以此为主要参数设计了自调破茬刀。田间高速摄像验证试验得到,当自调破茬刀深度为25mm时,弹簧形变量与理论设计值相差6.9%,深度为75mm时,弹簧形变量与理论设计值相差7.3%。且高速摄像结果显示自调破茬刀切割根茬和土壤性能优良以及缓冲机构可行,验证了设计思路的合理性与可行性。田间对比试验得到,所设计的自调破茬刀相对于圆盘刀和缺口圆盘刀,耕作阻力降低了13.3%和20.6%,耗油量降低了19.3%和35.3%,破茬比率提高了16.1%和4.6%,表明所设计的随动自调刃口角破茬刀作业性能与效果较优。

    Abstract:

    A kind of stubble cutter was designed for cutting stubble and soil by ploughing machinery and no-tillage planter, which had the disadvantages of high resistance, high oil consumption and the impact of soil block on the cutting tool during the operation of stubble cutter. The self-regulating stubble cutter was provided with a buffer mechanism, which could adjust the cutting edge angle according to different depths of the stubble and soil characteristics to achieve low resistance and deep feed cutting. By measuring the penetration resistance of multi-point soil (soil and root soil) and the friction angle of soil and stubble, and combining with theoretical analysis and computer aided design, it was determined that the stiffness coefficient of spring of buffer mechanism of the self-regulating stubble cutter was 42N/mm. Then taking this as the main parameter and the self-regulating stubble cutter was designed. When the depth of the self-regulating stubble cutter was 25mm, the difference between the spring variable and the theoretical design value was 6.9%, and when the depth was 75mm, the difference between spring variable and theoretical design value was 7.3%. And the high speed camera showed that the performance of cutting stubble and soil of the self-regulating stubble cutter were good and the buffer mechanism was feasible, so the rationality and feasibility of the design idea were verified by both. Compared with disc cutter and notch cutter, the tillage resistance of the self-regulating stubble cutter was decreased by 13.3% and 20.6%, the oil consumption of the self-regulating stubble cutter was decreased by 19.3% and 35.3%, and the stubble breaking ratio of the self-regulating stubble cutter was increased by 16.1% and 4.6%, respectively. Therefore, the performance and work effect of the designed self-regulating stubble cutter were good.

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王加一,赵淑红,高连龙,袁溢文,杨悦乾.玉米垄作随动自调刃口角被动圆盘式破茬刀设计与试验[J].农业机械学报,2021,52(11):59-67. WANG Jiayi, ZHAO Shuhong, GAO Lianlong, YUAN Yiwen, YANG Yueqian. Design and Experiment of Passive Disc Cutting Blade in Corn Ridges[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(11):59-67.

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  • 收稿日期:2020-11-12
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  • 在线发布日期: 2021-11-10
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