玉米收获机低损变径脱粒滚筒设计与试验
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国家重点研发计划项目(2016YFD0300302、2016YFD0700302)和财政部和农业农村部:国家现代玉米产业技术体系项目


Design and Experiment of Low Damage Corn Threshing Drum with Gradually Changing Diameter
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    摘要:

    针对华北地区玉米收获时籽粒含水率较高、籽粒直收破碎率较高的问题,设计了一种变径脱粒滚筒。滚筒前端直径渐变增大直至与脱粒分离段等径,通过提高滚筒变径段果穗容纳能力,增强果穗之间柔性接触,有效“松散”籽粒之间及籽粒-芯轴之间作用力,使果穗更易于脱粒,从而实现籽粒与芯轴的快速分离,有效提高了脱粒速度,降低了籽粒破碎率。对果穗与脱粒元件受力进行分析,研究变径段锥度对果穗受力的影响。基于动力学仿真试验,分析了果穗与脱粒元件之间的接触力以及果穗-果穗和果穗-脱粒装置之间的接触频次,结果表明,变径滚筒提高了果穗之间的接触频次,降低了脱粒元件与果穗的直接接触,即变径滚筒中果穗之间接触揉搓作用更强。以滚筒转速、凹板间隙及籽粒含水率为试验因素进行了三因素四水平正交试验,确定最优组合为籽粒含水率26%、滚筒转速350 r/min、凹板间隙50 mm,此时籽粒破碎率为4.13%、籽粒未脱净率为0.34%。在籽粒含水率为27%时与等径滚筒进行了对比脱粒试验,按籽粒的完整性将破损籽粒分为全碎籽粒、裂纹籽粒、破皮籽粒及顶部破碎籽粒,结果表明,变径滚筒的籽粒总破碎率为4.64%,比等径滚筒的总破碎率降低19.16%,破损籽粒中全碎籽粒、裂纹籽粒及破碎籽粒所占比例均明显降低;变径滚筒未脱净率为0.42%,比等径滚筒的未脱净率降低51.72%,证明变径滚筒能够有效降低籽粒破碎率及未脱净率。

    Abstract:

    In order to solve the problem of high broken grains caused by high moisture content in corn harvest in North China, a drum with gradually changing diameter was designed. The diameter in the front of the drum was gradually increased until it was the same diameter as the threshing separation section. By improving the ear holding capacity of the drum in the front section, the flexible contact between the ears was enhanced, which effectively lossening the connection between the kernels and the connection between the kernels and cob. The ears were easily threshed, and the separation of the grains and materials other than grain was realized quickly. The threshing speed was effectively improved, and the grain breakage rate was reduced. The stress between ears and threshing element were analyzed, and the influence of taper on the stress of ears ware determined. Based on the dynamic simulation, the contact force between the ears and the threshing elements, the contact frequency between the ears and the contact frequency between the ears and the threshing device were analyzed. The results showed that the drum with gradually changing diameter can increase the contact frequency between the ears and reduce the direct contact between the ears and the threshing element, that was, the contact and rubbing action between the ears in the drum with gradually changing diameter was stronge. The orthogonal test was carried out with roller speed, concave clearance, and grain moisture content as experimental factors. The optimal combination was determined as follows: grain moisture content was 26%, roller speed was 350 r/min, concave clearance was 50 mm. At this time, the grain breakage rate was 4.13%, and the percentage of unthreshed grains was 0.34%. When the grain moisture content was 27%, a comparative threshing test was carried out with the equal diameter drum. According to the integrity of the grain, the damaged grain was divided into completely broken grain, crack grain, skin damage grain, and broken grain. The total broken rate of the grain was 4.64%, which was 19.16% lower than the 5.74% of the equal diameter drum. The proportion of completely broken grain, crack grain, and broken grain in damaged grain was decreased significantly. The percentage of unthreshed grains was 0.42%, which was 51.72% lower than the 0.87% of the equal diameter drum. It was proved that the drum with gradually changing diameter can effectively reduce the rates of broken grains and the rates of unthreshed grains.

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王镇东,崔涛,张东兴,杨丽,和贤桃,张泽鹏.玉米收获机低损变径脱粒滚筒设计与试验[J].农业机械学报,2021,52(8):98-105.

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  • 收稿日期:2021-04-06
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  • 在线发布日期: 2021-08-10
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