内充气力式棉花高速精量排种器设计与试验
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农业部公益性行业科研专项(201503136)和国家重点研发计划项目(2017YFD0301303)


Design and Experiment of Inside-filling Pneumatic High Speed Precision Seed-metering Device for Cotton
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    摘要:

    针对现有气力式棉花排种器高速作业下充种性能不佳、排种精度低的问题,结合内充种式排种器结构特点,设计了一种内充气力式棉花高速精量排种器,该排种器利用内充与气流吸附方式进行双重充种,经清种装置作用后,采用二次投种方式完成排种过程。构建了种子充填与吸附力学模型,确定了关键部件主要结构参数,并对影响排种器工作性能的主要因素进行了试验研究。以清种距离为影响因子进行了单因素试验,基于最优清种效果,采用三因素三水平Box-Behnken中心组合设计试验分析吸孔直径、前进速度与负压对排种性能的影响规律,获得了最佳工作参数组合,并进行了高速条件下排种性能对比试验。结果表明:清种距离为2.0 mm时,排种器清种效果最优;影响排种合格指数与漏播指数的主次因素分别为负压、前进速度、吸孔直径;最佳参数组合为吸孔直径2.9 mm、前进速度8.4 km/h、负压1150 Pa。经台架试验验证,其性能指标为合格指数均值96.48%、重播指数均值2.41%、漏播指数均值1.11%;在作业速度8~12 km/h范围内,内充气力式排种器排种合格指数均大于91%、漏播指数小于7%,且排种效果优于垂直圆盘气吸式排种器,满足棉花精量直播农艺要求。

    Abstract:

    Aiming to solve the problem of poor seed filling performance and low seeding accuracy of the current pneumatic precision seedmetering device for cottonseed under high speed operation. Based on the structural characteristics of inside-filling seed-metering device, a kind of inside-filling pneumatic high speed precision cotton seed-metering device was developed. During the working process of the seed-metering device, the dual seed filling method combining inside-filling and airflow absorption was utilized in the filling place, and after the action of seed eliminating apparatus, twice seed throwing mode was applied in the throwing place. The mechanical model of seed filling and adsorption were constructed and the structural parameters of key components were determined. In order to explore the performance of seed-metering device, some relevant bench test were carried out with the cotton seed variety E'kangmian-10 of which the moisture content was 8.92% was selected as experimental material and the qualified index, multiple index and missing index were taken as evaluation indicators. First of all, the single factor experiment was employed with eliminating distance as the impact factor and the optimal one for cotton direction seeding was chosen out. Then based on the above optimal seed cleaning effect, the Box-Behnken rotation-orthogonal combination experiment of three factors and three levels was executed, so as to study the influence law of suction hole diameter, forward speed and vacuum degree on seeding performance and achieve the optimal combination of each factors. Additionally, compared with the traditional vertical disk air-suction seed-metering device, a contrast test of seeding performance under high speed condition was carried out. The results indicated that the inside-filling pneumatic precision seed-metering device had the optimal cleaning effect with the qualified index of 93.14% and missing index of 3.73% when the eliminating distance was set at 2.0 mm. The factors influencing qualified index and missing index of seed-metering device was in the following order as vacuum degree, forward speed and suction hole diameter. The optimal combination was suction hole diameter with 2.9 mm, forward speed with 8.4 km/h and vacuum degree with 1150 Pa under the solution of Design-Expert 10.0.4 optimization module. On the above condition, the qualified index, multiple index and missing index of seeding were 96.48%, 2.41% and 1.11%, respectively. In the range of 8~12 km/h, the qualified index of seeding was more than 91% and missing index was less than 7%, which was better than the seeding performance of traditional vertical disk air-suction seed-metering device and met agronomy requirement for cotton direct seeding.

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胡梦杰,夏俊芳,郑侃,杜俊,刘政源,周明宽.内充气力式棉花高速精量排种器设计与试验[J].农业机械学报,2021,52(8):73-85.

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  • 收稿日期:2020-09-26
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  • 在线发布日期: 2021-08-10
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